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Mitsubishi Evolution X Evo 10 2008-2010 Service Repair Manua

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This manual covers the Lancer Evolution X (Evo 10) models produced between 2008 and 2010. Known for its exceptional performance, the Evo X is a direct descendant of legendary rally...
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类型: Car
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Mitsubishi Evolution X Evo 10 2008-2010 Service Repair ManuaMitsubishi Evolution X Evo 10 2008-2010 Service Repair ManuaMitsubishi Evolution X Evo 10 2008-2010 Service Repair Manua
This manual covers the Lancer Evolution X (Evo 10) models produced between 2008 and 2010. Known for its exceptional performance, the Evo X is a direct descendant of legendary rally cars, featuring a potent 2.0-liter 4B11T turbocharged engine and the advanced Super All-Wheel Control (S-AWC) system. This chassis code CZ4A vehicle is engineered for enthusiasts, offering unparalleled grip, precise handling, and a driving experience derived from its World Rally Championship heritage. Its robust construction and sophisticated drivetrain make it a benchmark in the performance sedan segment. This comprehensive factory service manual provides essential information for the maintenance, diagnosis, and repair of your Lancer Evolution X. It details procedures for all major systems, including the powertrain, drivetrain, chassis, and electrical components. You will find in-depth coverage of scheduled maintenance, troubleshooting guides, detailed technical specifications, and step-by-step repair instructions. This manual is an indispensable resource for owners and technicians alike, ensuring the Lancer Evolution X is kept in optimal condition and its complex systems are understood and maintained effectively.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution X (Evo 10)
Product Name:
Mitsubishi Evolution X Evo 10 2008-2010 Service Repair Manual
Codes
Chassis Code:
CZ4A
Engine Codes:
4B11T
👋 Introduction
Market Position
Segment:
Performance Sedan / Rally Homologation Special
Competitors:
Subaru Impreza WRX STI, Ford Focus RS, Volkswagen Golf R, Honda Civic Type R
Key Features
Performance Focus:
Renowned for its Super All-Wheel Control (S-AWC) system, potent turbocharged engine, and advanced chassis dynamics derived from WRC heritage.
Target Audience:
Enthusiasts, performance drivers, and individuals seeking a highly capable, track-oriented road car.
Manual Value Proposition
Utility:
Essential for owners and technicians to maintain, diagnose, and repair the complex systems of the Evo X accurately and efficiently.
📋 Manual Details
Coverage Areas
Years Covered:
2008, 2009, 2010
Regions Covered:
Global (with potential variations based on market specification)
Page Count
Estimated Page Count:
Extensive (typically over 2000 pages for comprehensive service manuals)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (4B11T), Engine Control System (ECU), Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Turbocharger System
Drivetrain:
Transmission (Manual & SST), Transfer Case, Driveshafts, Differentials (Front, Center AYC, Rear)
Chassis:
Suspension (Front & Rear), Steering System, Brakes (ABS, EBD, ASC), Wheels & Tires
Electrical:
Body Control Module (BCM), Powertrain Control Module (PCM), Lighting System, Audio System, HVAC System, SRS Airbag System, Instrument Cluster, Wiper & Washer System, Power Windows & Locks, Keyless Entry System, Immobilizer System
Body:
Exterior Body Panels, Interior Trim, Doors, Hood, Trunk, Bumpers, Glass, Seats
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, fluid checks), Inspections, Lubrication
Repair:
Component removal and installation, Rebuild procedures for major components, Diagnosing and repairing faults
Diagnostics:
Troubleshooting guides, Diagnostic trouble codes (DTCs), Electrical circuit diagrams, Flowcharts for problem diagnosis
Technical Depth
Depth:
Comprehensive: Covers basic maintenance, advanced diagnostics, component-level repair, and complete overhauls. Includes detailed torque specifications, clearances, and assembly instructions.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Searchable text content for quick information retrieval
Print Quality
Quality:
High-resolution scans with clear diagrams and text
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Name:
4B11T
Configuration:
Inline-4, DOHC, 16-valve, MIVEC, Turbocharged and Intercooled
Displacement:
2.0 Liters (1998 cc)
Bore X Stroke:
86.0 mm x 86.0 mm
Performance
Horsepower:
Approx. 291 hp @ 6,500 rpm (US Spec)
Torque:
Approx. 300 lb-ft @ 3,500 rpm (US Spec)
Redline:
7,000 rpm
Fuel System
Injection:
Multi-point Fuel Injection (MPI) with Electronic Throttle Control (ETC)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Cooling System
Coolant Type:
Mitsubishi DIA-COOL ULTRA (or equivalent OAT/HOAT coolant)
Lubrication System
Oil Capacity:
Approx. 5.7 Quarts (5.4 Liters) with filter change
Recommended Oil Viscosity:
0W-30 or 5W-30 (refer to manual for specific ambient temperature ranges)
Turbocharger
Model:
IHI Turbocharger (e.g., VF54 or similar)
🔧 Transmission
Standard
Type:
6-speed Manual Transmission (TC-SST for some models)
Optional
Type:
6-speed Twin-Clutch Sportronic Shift Transmission (TC-SST)
Features
S St Modes:
Normal, Sport, Super Sport modes for automatic and manual shifting
Transmission Fluid
Manual Transmission Fluid Spec:
API GL-4, SAE 75W-90 (refer to manual for specific Mitsubishi fluids)
S St Transmission Fluid Spec:
Mitsubishi DIA-QUEEN ATF-J3 or equivalent (specific to SST)
📐 Dimensions
Exterior
Length:
Approx. 180.5 inches (4585 mm)
Width:
Approx. 71.5 inches (1815 mm)
Height:
Approx. 57.9 inches (1470 mm)
Wheelbase:
Approx. 104.3 inches (2650 mm)
Weights
Curb Weight:
Approx. 3400-3600 lbs (1542-1633 kg), varies by trim and transmission
Gross Vehicle Weight Rating Gvwr:
Refer to vehicle placard
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for applicable models/years, check specific ratings)
IIHS Frontal Offset:
Good (for applicable models/years, check specific ratings)
Active Features
Active Stability Control:
Active Stability Control (ASC)
Traction Control:
Active Traction Control (ATC)
Anti Lock Brakes:
Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD)
All Wheel Drive:
Super All-Wheel Control (S-AWC) with ACD and AYC
Passive Features
Airbags:
Front airbags, Side-impact airbags, Curtain airbags (standard)
Seatbelts:
3-point ELR seatbelts with pretensioners and force limiters
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Audio System:
Rockford Fosgate premium audio system available on higher trims, AM/FM/CD/MP3 player with auxiliary input and optional Navigation system.
Connectivity:
Bluetooth hands-free calling and audio streaming (on some models)
Driver Assistance
Cruise Control:
Standard
Keyless Entry Ignition:
Keyless Operation System (KOS) with push-button start available on certain trims.
Performance Tech
S Awc System:
Super All-Wheel Control (S-AWC) integrates Active Center Differential (ACD), Active Yaw Control (AYC), Active Stability Control (ASC), and Active Traction Control (ATC) for unparalleled grip and handling.
Driving Modes:
Driver-selectable modes for ACD (Tarmac, Gravel, Snow) allowing adjustment of center differential lock-up characteristics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 to 7,500 miles (6,000 to 12,000 km) or 6 months, depending on driving conditions (refer to manual)
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed.
Spark Plug Replacement:
Approx. 60,000 miles (96,000 km) for iridium plugs.
Timing Belt Chain:
The 4B11T engine uses a timing chain, which is designed to last the life of the engine and typically does not require scheduled replacement but should be inspected.
Fluid Specifications
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid
Power Steering Fluid Spec:
Refer to manual, typically a specific power steering fluid
Known Issues
Engine Reliability:
Generally robust, but can be sensitive to oil quality and maintenance. Turbocharger and associated plumbing require attention.
S St Transmission Concerns:
Some owners have reported issues with the TC-SST transmission, particularly regarding clutch pack wear and transmission control unit behavior. Proper fluid maintenance is critical.
Ayc Pump Failure:
The Active Yaw Control (AYC) pump can be a point of failure, leading to system warnings or malfunctions. Regular inspection and fluid checks are recommended.
Rust And Corrosion:
Like many performance cars, underbody components and body panels can be susceptible to rust, especially in regions with heavy road salt usage. Frequent washing and undercoating are beneficial.
📚 Vehicle History
Brand Heritage
Rally Roots:
Direct descendant of Mitsubishi's legendary Lancer Evolution rally cars, designed for homologation purposes.
Model Evolution
Generation:
Tenth generation of the Lancer Evolution, marking a significant redesign and introduction of the 4B11T engine.
Platform:
Evolved from the Lancer platform, but with extensive chassis, suspension, and powertrain modifications for performance.
Production
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan
Production Years For Model:
2007-2015 (Global)
🏆 Awards & Recognition
Recognitions
Performance Accolades:
Consistently praised by automotive media for its handling, performance, and advanced all-wheel-drive system. Often features on 'best handling cars' lists.
Track Capability:
Considered a benchmark for affordable, track-capable sports sedans.
Certifications
Homologation:
Built to homologate the Lancer Evolution for World Rally Championship (WRC) racing, ensuring robust engineering.
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