Model:
FB Series Forklift Trucks
Product Name:
Mitsubishi FB13PNT FB15PNT FB16CPNT FB18CPNT FB16PNT FB18PNT FB20PNT FB16CPN FB18CPN FB16PN FB18PN FB20PN Controller Forklift Trucks Workshop Service Repair Manual
Model Codes Covered:
FB13PNT, FB15PNT, FB16CPNT, FB18CPNT, FB16PNT, FB18PNT, FB20PNT, FB16CPN, FB18CPN, FB16PN, FB18PN, FB20PN
Model Generation:
Specific generation details are not provided, but the FB series is a well-established line of Mitsubishi forklifts.
Systems Covered:
Engine, Transmission, Hydraulic System, Electrical System, Braking System, Steering System, Chassis, Mast System, Operator Compartment, Controller System
Estimated Page Count:
High (typically 500-1000+ pages for comprehensive forklift service manuals)
Manual Type:
Workshop Service Repair Manual
Language:
English (primary language for technical service manuals, subject to confirmation based on product origin)
Format:
DOWNLOAD (Digital, likely PDF)
Electrical System Detail:
Wiring diagrams, component testing, diagnostic procedures for lighting, instrumentation, power distribution, control modules, and sensors.
Hydraulic System Detail:
Component identification, pressure testing, flow charts, troubleshooting for lift, tilt, and side-shift functions, pump and cylinder repair.
Controller System Detail:
Specific diagnostic procedures for the electronic controller, error code interpretation, parameter settings, and troubleshooting of drive and lift control logic.
Drive Axle And Differential:
Service procedures for the drive axle, differential, and wheel hubs, including lubrication and bearing adjustments.
Steering System Detail:
Hydraulic steering system components, steering cylinder, and linkage inspection and repair.
Frame And Chassis:
Inspection and repair of the main frame, counterweight, and chassis components for structural integrity.
General Procedures:
Preventative maintenance, lubrication, inspection, disassembly, assembly, and adjustments.
Engine Repair Procedures:
Engine overhaul, component replacement (pistons, rings, bearings, valves), fuel system service, cooling system service, ignition system service (if applicable to internal combustion models).
Transmission Repair Procedures:
Service for hydrostatic or automatic transmissions, including torque converter, hydraulic control unit, and gearset repair.
Braking System Procedures:
Brake pad/shoe replacement, caliper/wheel cylinder service, brake fluid bleeding, parking brake adjustment, hydraulic brake system troubleshooting.
Mast And Carriage Service:
Procedures for mast roller adjustment, chain inspection and tensioning, carriage maintenance, and side-shifter repair.
Operator Compartment Repair:
Service for seats, controls, pedals, and dashboard components.
Troubleshooting Guides:
Systematic troubleshooting guides based on symptoms, guiding the technician through diagnostic processes.
Diagnostic Capabilities:
Includes diagnostic trouble codes (DTCs), sensor data interpretation, and step-by-step troubleshooting guides for electrical and electronic control systems.
Repair Scope:
Covers everything from routine maintenance to complete component rebuilds and major overhauls.
Special Tools:
Lists required special tools and their usage for specific repair procedures.
Electrical Schematics Detail:
Comprehensive electrical schematics with component identification and circuit tracing information.
Wiring Diagrams:
Detailed, often color-coded, wiring diagrams for all electrical systems, including power, lighting, controls, and sensors.
Engine Type:
The FB series typically utilizes internal combustion engines (gasoline/LPG) or electric powertrains. The specific engine type depends on the exact model variant (e.g., 'PNT' might indicate a specific engine or configuration).
Engine Details:
Likely features reliable industrial engines from reputable manufacturers (e.g., Mitsubishi, Nissan, Yanmar for IC variants) or advanced AC electric motor systems. Specific displacement and power ratings are detailed within the manual.
Engine Performance Metrics:
Horsepower, torque, and RPM data for various engine options will be provided, crucial for understanding load capacity and operational efficiency.
Fuel System Type:
For IC models: Carbureted or EFI (Electronic Fuel Injection), LPG fuel systems. For electric: Battery system specifications, charger interface.
Engine Component Specs:
Torque specifications for cylinder head bolts, main bearings, and other critical engine fasteners. Piston ring gap and bearing clearance specifications.
Ignition System Ic:
For gasoline/LPG models: Spark plug specifications, ignition timing, and coil testing procedures.
Cooling System Type:
Details on radiator, fan, water pump, and thermostat service. Coolant type and mixture specifications.
Forklift Dimensions:
Detailed overall length, width, mast lowered height, mast extended height, and overhead guard height will be present for each model variant.
Operating Weight:
Specifications for operating weight, tare weight, and rated load capacity (e.g., 1300kg, 1500kg, 2000kg as indicated by model numbers like FB13, FB15, FB20) will be included.
Fork Dimensions:
Dimensions of standard forks (length, width, thickness) and compatibility with different load sizes.
Mast Type And Lift Height:
Details on various mast configurations (e.g., Duplex, Triplex), lift heights, free lift, and mast tilt angles.
Safety Certifications:
While specific ratings like ANSI/UL are model-dependent, the manual will guide safe operation and maintenance practices aligned with industry standards.
Operator Safety Features:
Information on seat interlocks, load backrest, overhead guards, braking systems, and operator presence systems.
Structural Safety:
Details on mast protection, chassis stability, and operator compartment design.
Brake Fluid Type:
Specification for DOT 3 or DOT 4 brake fluid, as applicable to the braking system.
Operator Interface:
Details on the instrument panel, warning lights, hour meter, and any integrated displays that provide operational status or diagnostic information.
Operator Assistance Systems:
Information on features that enhance operator safety and efficiency, such as automatic parking brake engagement or speed limiting functions.
Diagnostic Ports:
Identification of diagnostic ports (e.g., OBD-II equivalent for IC, proprietary connectors for electric) and instructions for connecting diagnostic tools.
Controller Diagnostic Codes:
Specific tables of diagnostic trouble codes (DTCs) generated by the forklift's primary controller, with descriptions and troubleshooting steps.
Preventative Maintenance Schedule:
Detailed daily, weekly, monthly, and annual maintenance checklists and recommended service intervals for all major components.
Lubricant Recommendations:
Specific grades and types of engine oil, hydraulic fluid, transmission fluid, brake fluid, and grease required for optimal performance and longevity. Includes ISO VG ratings and API classifications.
Fluid Capacities:
Precise fluid capacities for engine oil, hydraulic reservoir, transmission, and coolant will be listed.
Common Wear Items:
Guidance on common wear items such as tires, brake pads, filters, hydraulic hoses, and mast rollers, with recommended replacement intervals.
Troubleshooting Common Faults:
Diagnostic flowcharts and solutions for frequent operational problems like poor lifting performance, jerky movements, or electrical system faults.
Engine Oil Filter Pn:
Likely specific Mitsubishi or OEM equivalent part numbers for oil filters, air filters, and fuel filters (for IC models).
Hydraulic Filter Pn:
Part numbers for hydraulic system filters, crucial for preventing contamination.
Battery Care Electric Models:
If electric variants are covered, the manual will include battery maintenance, charging procedures, and safety precautions.
Tire Maintenance And Replacement:
Information on tire types, inflation pressures, and replacement procedures, including wheel torque specifications.
