Model:
FD10, FD15, FD18, FD20, FD25, FD30, FD35A, FG10, FG15, FG18, FG20, FG25, FG30, FG35A
Product Name:
Mitsubishi FD10 FD15 FD18 FD20 FD25 FD30 FD35A FG10 FG15 FG18 FG20 FG25 FG30 FG35A Forklift Trucks Workshop Service Repair Manual 99719-1140
Manual Part Number:
99719-11400
Category:
Industrial Material Handling Equipment
Competitors:
Toyota, Komatsu, Hyster, Yale, CAT
Reliability:
Mitsubishi forklifts are known for their robust construction and operational reliability in demanding environments.
Performance:
Designed for efficient material handling with a focus on operator comfort and productivity.
Manual Utility:
This workshop manual is the definitive guide for maintaining and repairing these specific Mitsubishi forklift models, offering in-depth technical guidance.
Truck Series Covered:
FD Series (Internal Combustion Counterbalance Forklifts), FG Series (Internal Combustion Counterbalance Forklifts)
Estimated Page Count:
Extensive (typical workshop manuals for this class of equipment are 500+ pages)
Type:
Workshop Service Repair Manual
Format:
Downloadable Digital Format (PDF)
Powertrain:
Engine (Diesel and LPG/Gasoline), Transmission (Hydrostatic and Torque Converter), Drive Axle, Differential
Hydraulics:
Hydraulic Pump, Control Valves, Cylinders (Lift, Tilt, Side-shift), Hydraulic System Schematics, Troubleshooting
Electrical:
Wiring Diagrams, Ignition System, Charging System, Starting System, Lighting, Instrument Panel, Safety Systems
Chassis And Frame:
Frame Construction, Steering System, Brake System (Service and Parking), Mast Assembly, Overhead Guard
Operator Controls And Safety:
Dashboard Layout, Lever Functions, Safety Interlocks, Operator Station
Maintenance:
Routine Inspections, Lubrication Schedules, Filter Replacements, Fluid Checks and Changes
Troubleshooting:
Diagnostic Flowcharts, Common Problem Identification, Symptom-based Diagnostics
Repair:
Component Removal and Installation, Disassembly and Assembly, Adjustment Procedures
Overhaul:
Engine Rebuild, Transmission Rebuild, Hydraulic System Overhaul
Component Specifications:
Torque Specifications, Clearances, Pressure Settings
Depth:
Comprehensive: Covers routine maintenance to major component overhaul and diagnostics.
Engine Types:
Diesel (e.g., Mitsubishi S4S, S4Q) and LPG/Gasoline (e.g., Mazda FE, Nissan H20 series - specific engines vary by model and region)
Power Output:
Varies by model and engine, typically ranging from 30HP to 70HP.
Fuel Type:
Diesel, LPG (Liquefied Petroleum Gas), Gasoline
Cooling Type:
Water-cooled
Emission Standards:
Varies by region and production year, often complying with EPA, EU, or other local standards.
Transmission Type:
Automatic (Hydrostatic or Torque Converter with Power Shift)
Optional Types:
Less common for these industrial models, but some variations might exist.
Features:
Durable, designed for heavy-duty operation, provides smooth acceleration and directional control.
Fluid Type:
Refer to manual for specific ATF (Automatic Transmission Fluid) or hydraulic fluid specifications (e.g., Dexron III, ISO VG 32/46).
Lift Capacity:
Models range from 1,000 kg (FD10) to 3,500 kg (FD35A/FG35A).
Mast Height:
Varies significantly based on mast type (e.g., 2-stage, 3-stage) and lowered/raised heights. Specifics are detailed in the manual.
Operating Weight:
Varies by model, typically between 2,000 kg and 4,500 kg.
Tire Type:
Pneumatic or Solid Rubber Tires
Safety Standards:
Meets or exceeds relevant ANSI (American National Standards Institute) B56.1 and CSA (Canadian Standards Association) standards for industrial trucks.
Operator Presence System:
Standard on most models, disengages drive and hydraulic functions if the operator leaves the seat.
Braking System:
Hydraulic drum brakes or wet disc brakes, with an independent parking brake.
Overhead Guard:
Standard to protect the operator from falling loads.
Seatbelt:
Standard for operator safety.
Operator Interface:
Basic dashboard with essential indicators: engine hour meter, fuel gauge, temperature gauge, oil pressure light, battery warning light.
Assistance Features:
Primarily mechanical systems. Advanced electronic aids are not typically featured on these older models.
Daily Checks:
Fluid levels (engine oil, hydraulic oil, coolant, brake fluid), tire condition, visual inspection for leaks or damage, horn, lights, brakes.
Preventive Maintenance:
Oil and filter changes typically every 250-500 operating hours, air filter replacement, hydraulic filter replacement, transmission fluid change.
Engine Oil Type:
Refer to manual. Common recommendations include API CH-4 or CI-4 rated diesel engine oils (e.g., SAE 15W-40) or suitable gasoline/LPG oils.
Hydraulic Oil Type:
Refer to manual. Typically ISO VG 32 or VG 46 hydraulic oil.
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water, typically a 50/50 ratio.
Common Wear Items:
Lift chains, mast rollers, fork wear, hydraulic hoses and seals, brake linings, engine mounts, exhaust system.
Transmission Issues:
Potential wear on torque converter, transmission pump, or hydrostatic components depending on usage and maintenance. Manual provides diagnostic procedures.
Engine Troubleshooting:
Common issues can include fuel system problems, cooling system leaks, or carbon buildup. Detailed engine diagnostics are provided.
Manufacturer:
Mitsubishi Heavy Industries, Ltd. (Forklift Division often integrated with UniCarriers Corporation over time).
Series Development:
The FD and FG series represent a long line of reliable and workhorse internal combustion forklifts from Mitsubishi, updated with advancements in engine technology, ergonomics, and safety features throughout their production.
Production Years:
These models likely span several years of production, common in the 1990s and early 2000s. Specific production year ranges are identified within the manual.
Industry Standing:
Mitsubishi forklifts have consistently been recognized for their durability, productivity, and value in the material handling industry.
Reliability Ratings:
Generally high ratings for operational uptime and longevity when properly maintained.
Manufacturing Standards:
Manufactured under strict quality control processes adhering to ISO 9001 standards.
