Vehicle Segment:
Internal Combustion Engine (ICE) Counterbalance Forklift Trucks
Target Application:
Warehouse, manufacturing, logistics, and material handling operations
Key Competitors:
Toyota, Komatsu, Caterpillar, Hyster-Yale, Crown
Engine Options:
Likely available with reliable gasoline, LPG, and/or diesel engine options depending on specific model variant
Lift Capacity Range:
Covers a range of lift capacities from approximately 1.0 to 2.0 metric tons (1000 kg to 2000 kg)
Durability And Reliability:
Mitsubishi forklifts are generally known for their robust construction and operational longevity
Operator Ergonomics:
Focus on user-friendly controls and operator comfort for extended use
Engine Systems:
Cooling, Lubrication, Fuel, Ignition (Gasoline/LPG) or Injection (Diesel), Starting, Charging
Powertrain Systems:
Transmission (Torque Converter, Transmission Assembly), Drive Axle, Differential
Hydraulic Systems:
Mast Operation, Lift/Tilt Control, Steering System, Hydraulic Pump, Control Valves, Cylinders, Hoses, Filters
Chassis And Frame:
Frame Structure, Front Axle, Rear Axle (Steering Axle), Suspension Components, Counterweight
Electrical Systems:
Wiring Diagrams, Lighting, Gauges, Switches, Battery System, Starter Motor, Alternator/Generator, Control Units (if applicable)
Brake Systems:
Brake Actuation, Brake Assemblies (Drum/Disc), Parking Brake, Hydraulic Lines, Master Cylinder
Steering Systems:
Manual Steering, Power Steering System (Hydraulic/Electronic), Steering Column, Tie Rods, Steering Cylinder
Operator Compartment:
Seat, Controls, Overhead Guard, Safety Features
Preventive Maintenance:
Scheduled Service Checks, Lubrication Points, Filter Replacement, Fluid Level Checks and Replenishment
Diagnostic Procedures:
Troubleshooting Guides, Symptom-based Diagnostics, Component Testing
Repair Procedures:
Component Removal and Installation, Overhaul Procedures, Adjustments
Special Tools:
Identification and usage of specialized tools required for specific repair tasks
Diagnostic Capability:
Advanced diagnostics, including fault code interpretation (if applicable) and component-specific testing
Repair Scope:
Comprehensive repair information, from routine maintenance to major component overhauls and rebuilds
Information Detail:
Detailed step-by-step instructions, torque specifications, clearances, and schematics
Engine Type:
Internal Combustion (Gasoline, LPG, Diesel - specific models may vary)
Manufacturer Specifications:
Requires specific engine model information from the manual for detailed specs.
Horsepower Range:
Estimated 30-60 HP, depending on engine type and displacement (specifics in manual)
Torque Range:
Torque figures vary significantly by engine, detailed in the manual.
Fuel Delivery:
Carbureted (Gasoline/LPG) or Electronic Fuel Injection (Diesel/LPG - depending on engine variant)
Fuel Type:
Gasoline, LPG (Liquefied Petroleum Gas), Diesel
Transmission Type:
Automatic (Torque Converter with powershift)
Optional Transmission:
Not typically offered as an option for these models; automatic is standard.
Transmission Control:
Mechanical or electronic control of gear selection (forward/reverse)
Transmission Fluid Type:
Specific ATF (Automatic Transmission Fluid) type and capacity detailed in the manual.
Overall Length:
Varies by configuration (e.g., with or without attachment); specific dimensions in manual.
Overall Width:
Varies by tire size and configuration; specific dimensions in manual.
Mast Height Lowered:
Standard mast heights are common, but specify full and retracted dimensions in manual.
Mast Height Raised:
Varies significantly by mast type (e.g., 2-stage, 3-stage) and lift height. Full erect height and overhead clearance are critical specifications detailed in the manual.
Operating Weight:
Approx. 2500-3500 kg (5500-7700 lbs), excluding counterweight and operator. Exact weight depends on configuration and is listed in the manual.
Load Capacity:
1000 kg (FD10N), 1500 kg (FD15N), 1800 kg (FD18N), 2000 kg (FD20CN) at a specified load center (e.g., 500mm).
Ansi Compliance:
Designed to meet relevant industry safety standards (e.g., ANSI/ITSDF B56.1) for forklift operation.
Braking System:
Hydraulic service brakes, mechanical parking brake
Steering System Safety:
Reliable rear-wheel steering for maneuverability and stability
Overhead Guard:
Standard robust overhead guard to protect the operator from falling loads
Seatbelt:
Likely equipped with a seatbelt for operator restraint.
Safety Interlocks:
May include interlocks to prevent operation under certain conditions (e.g., seat sensor).
Operator Controls:
Mechanical levers and buttons for lift, tilt, and auxiliary functions. Dashboard with basic indicators (fuel, engine temp, oil pressure).
Safety Indicators:
Warning lights for low oil pressure, high coolant temperature, brake system issues, battery charge.
Diagnostic Ports:
Likely includes diagnostic connections for engine and transmission control modules (if electronically controlled), though older models may be simpler.
Daily Checks:
Fluid levels (engine oil, hydraulic oil, coolant, brake fluid), tire condition, visual inspection for leaks or damage, horn, lights, brakes.
Scheduled Maintenance Intervals:
Typically outlined in hours of operation (e.g., 250, 500, 1000, 2000 hours). This includes oil and filter changes, lubrication, inspections, and adjustments. Specific intervals are detailed within the manual.
Engine Oil Type:
Specific API Service Category and viscosity grade (e.g., API CD/CF/CF-4, SAE 10W-30 or 15W-40) for diesel and gasoline/LPG engines, as specified in the manual.
Hydraulic Fluid Type:
ISO VG 32 or 46 hydraulic oil, or specific Mitsubishi recommended fluid. Capacity to be verified in manual.
Coolant Type:
Ethylene glycol based antifreeze mixture, usually a 50/50 mix with distilled water. Specific concentration and type in manual.
Transmission Fluid Type:
Requires specific Automatic Transmission Fluid (ATF) as per manufacturer specification. Manual will list exact type and capacity.
Common Wear Items:
Fork wear, mast roller wear, hydraulic hose degradation, brake component wear, seat wear, dashboard indicator failures.
Engine Maintenance:
Regular maintenance is crucial for longevity; tune-ups, filter replacements, and attention to cooling system are important.
Hydraulic System Maintenance:
Regular fluid and filter changes are vital to prevent wear on pumps and valves. Leaks are common maintenance points.
Mitsubishi Heavy Industries:
Mitsubishi Heavy Industries (MHI) has a long-standing reputation for manufacturing heavy machinery and industrial equipment, including forklifts.
Series Development:
The FD series represents a lineage of reliable internal combustion counterbalance forklifts from Mitsubishi, evolving over years to incorporate improved ergonomics, efficiency, and emissions control.
Manufacturing Origin:
Likely manufactured in Japan or other Mitsubishi production facilities globally.
Typical Production Years:
These specific model codes (FD10N-FD20CN) likely fall within a broad range, potentially from the late 1990s through the early 2010s, with updates. The manual would specify exact model year applicability.