Mitsubishi FD25 Forklift Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: FD25 Forklift Truck Product Type: Workshop Service Repair Manual Codes Manual Identifier: Likely specific to FD25 series, but not provided in product info...

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类型: Forklift

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标签: Cars FD25 Forklift Misc Mitsubishi

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

FD25 Forklift Truck

Product Type:

Workshop Service Repair Manual

Codes

Manual Identifier:

Likely specific to FD25 series, but not provided in product info

👋 Introduction

Market Position

Segment:

Internal Combustion Counterbalance Forklift Truck

Target User:

Fleet managers, maintenance technicians, forklift repair shops, owner-operators

Competitive Analysis

Value Proposition:

Provides essential information for cost-effective maintenance and repair, reducing reliance on expensive dealership services.

Key Features

Core Benefit:

Enables users to perform a wide range of service and repair tasks, ensuring operational uptime and longevity of the forklift.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete service and repair for Mitsubishi FD25 Forklift Trucks

Secondary Coverage:

Troubleshooting, diagnostics, routine maintenance, component overhaul

Page Count

Estimated Page Count:

Varies by specific variant, but comprehensive manuals are typically 500-1500+ pages

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

Likely English, but confirmation required

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine System:

Engine overhaul, fuel system, ignition system (if applicable), cooling system, lubrication system, starting system, charging system

Transmission System:

Hydraulic transmission overhaul, torque converter, control systems, fluid maintenance

Hydraulic System:

Lift, tilt, steering hydraulics, pump, valves, cylinders, hoses, filters, fluid specifications

Braking System:

Drum or disc brake overhaul, master cylinder, wheel cylinders, brake pedal, parking brake

Steering System:

Power steering unit, tie rods, linkages, steering wheel

Electrical System:

Wiring diagrams, battery, starter, alternator, lighting, instrumentation, control modules (if applicable)

Chassis And Frame:

Frame inspection, repairs, mounting points

Mast And Attachments:

Mast assembly, roller inspection, chain adjustment, fork inspection, side shift mechanisms

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, lubrication points, daily checks

Diagnostics And Troubleshooting:

Systematic fault finding, diagnostic codes (if applicable), symptom-based troubleshooting

Component Overhaul:

Detailed step-by-step instructions for rebuilding major components (engine, transmission, hydraulics)

Adjustment Procedures:

Brake adjustment, parking brake adjustment, mast alignment, hydraulic valve adjustments

Replacement Procedures:

Component replacement, part installation, hose replacement

Torque Specifications:

Critical torque values for fasteners throughout the forklift

Technical Depth

Depth:

Comprehensive, suitable for professional technicians and skilled DIY mechanics

Detail Level:

Detailed diagrams, exploded views, step-by-step instructions, specifications

📊 Manual Specifications

File Format

Format Details:

Digital PDF, searchable text (if properly formatted), printable

Print Quality

Quality:

High-resolution, clear diagrams and text for easy reading

Binding Type

Binding:

N/A (PDF Download)

Paper Type

Paper:

N/A (PDF Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Likely a Mitsubishi industrial diesel engine (e.g., S4S, S4Q2 series, or similar based on year). Specific model number required for precise data.

Fuel Type:

Diesel

Displacement:

Typically in the range of 2.0L to 3.0L for this class of forklift. Specific data needed.

Performance

Horsepower:

Varies by engine variant, likely in the 40-60 HP range.

Torque:

Specific torque figures depend on the engine model.

Fuel System

Injection Type:

Direct Injection (common for industrial diesel)

Fuel Filter Part Number:

Requires specific forklift model/serial number. Example: Mitsubishi part numbers for common filters would be listed.

Cooling System

Coolant Capacity:

Typically around 10-15 liters, but specific to the model.

Coolant Type:

Ethylene Glycol based, typically 50/50 mix with distilled water. Check manual for specific OEM recommendation.

🔧 Transmission

Standard

Type:

Torque Converter Automatic Transmission (Hydro-mechanical)

Optional

Optional Types:

Typically not offered with manual transmission for this model class.

Features

Transmission Fluid Type:

Typically ATF Dexron III or equivalent. Specific OEM part number or specification highly recommended.

Transmission Fluid Capacity:

Varies, typically 8-12 liters for the torque converter and transmission.

📐 Dimensions

Exterior

Overall Length:

Varies significantly with mast configuration and attachments. Approx. 2.5-3.5 meters without forks.

Overall Width:

Typically around 1.0-1.3 meters.

Mast Height Lowered:

Varies based on mast type (e.g., Duplex, Triplex). Approx. 2.0-2.5 meters.

Lift Height:

Typically 3.0-6.0 meters, depending on mast option.

Cargo

Load Capacity:

2500 kg (5500 lbs) is indicated by the 'FD25' model designation.

Weights

Operating Weight:

Typically in the range of 3,500-4,500 kg.

Tire Size:

Commonly 7.00-12 or 8.25-15 pneumatic tires, or solid cushion tires of similar dimensions. Specifics required.

🛡️ Safety Features

Ratings

Safety Standards:

Complies with ANSI/ITSDF B56.1, ISO 3691 standards for industrial trucks.

Active Features

Braking System Type:

Service brake: Hydraulic, possibly power assisted. Parking brake: Mechanical, often on drive shaft.

Visibility Enhancements:

Operator visibility is a key design aspect; mast design, overhead guard, and lighting are critical.

Passive Features

Overhead Guard:

Standard, provides protection from falling loads.

Seatbelt:

Often standard or optional, depending on regional regulations and model year.

Load Backrest:

Standard feature to prevent loads from shifting towards the operator.

💡 Technology Features

Infotainment

Infotainment System:

Basic instrumentation (hour meter, fuel gauge, warning lights) is standard. No advanced infotainment typically featured on this class of industrial equipment.

Driver Assistance

Driver Assistance Features:

Limited to basic operational indicators. Advanced electronic assists are not common on this model type.

Connectivity

Connectivity Options:

None in terms of modern automotive connectivity (Bluetooth, Wi-Fi, etc.). Telematics for fleet management might be available on newer, specialized versions.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 250-500 operating hours or annually, whichever comes first. Check manual for exact interval.

Transmission Fluid Change:

Typically every 1000-2000 operating hours. Check manual for specific interval and filter replacement.

Hydraulic Filter Change:

Typically every 500-1000 operating hours.

Fluid Specifications

Engine Oil Grade:

Typically SAE 15W-40 API CI-4 or CK-4 for diesel engines. Refer to manual for specific OEM recommendation.

Hydraulic Oil Type:

ISO VG 32 or ISO VG 46 hydraulic oil, or equivalent. Check manual for precise specification and viscosity index.

Known Issues

Common Wear Items:

Mast chains, lift cylinders, tilt cylinders seals, hydraulic hoses, brake shoes/pads, engine mounts, drive axle seals.

Preventative Maintenance Focus:

Regular checks of hydraulic fluid levels and condition, engine oil and filter changes, tire pressure, and visual inspection of wear items are crucial.

📚 Vehicle History

Brand Heritage

Manufacturer:

Mitsubishi Heavy Industries (MHI) Forklift & Engine Division, now part of Mitsubishi Logisnext.

Model Evolution

Series History:

The FD series represents a long-standing line of Mitsubishi internal combustion engine forklifts, known for reliability and durability in demanding environments.

Fd25 Generation:

The FD25 designation is a common capacity rating; specific generations or series updates (e.g., 'G' series, 'H' series) would define exact features and years.

Production

Production Period:

The FD25 model line has been in continuous production for many years, with ongoing updates. Specific production years covered by the manual are crucial.

🏆 Awards & Recognition

Recognitions

Industry Recognition:

Mitsubishi forklifts are generally well-regarded for their robust construction and reliability in industrial applications. Specific awards would depend on model year and market.

Ratings

Performance Ratings:

Consistent performance and durability are key selling points for Mitsubishi forklifts.

Certifications

Manufacturing Certification:

Manufacturing processes typically adhere to ISO 9001 quality management standards.