Industry Segment:
Industrial forklifts, material handling equipment.
Application:
Warehousing, logistics, manufacturing, construction, shipping.
Competitors:
Toyota, Caterpillar, Komatsu, Yale, Hyster, Hyundai, Doosan forklifts.
Reliability:
Mitsubishi forklifts are known for their robust construction and durability in demanding environments.
Performance:
Designed for efficient lifting and maneuverability with a focus on operator comfort and safety.
Primary Coverage:
Repair, service, maintenance, troubleshooting, and diagnostics for Mitsubishi FD35 Forklift Trucks.
Secondary Coverage:
Component identification, technical specifications, wiring diagrams, and exploded views.
Estimated Page Count:
High (typically several hundred pages for a comprehensive forklift service manual)
Type:
Repair Service Manual / Workshop Manual
Format:
PDF (Downloadable)
Powertrain:
Engine mechanical and electrical systems, fuel system, cooling system, exhaust system.
Drivetrain:
Transmission (hydrostatic, torque converter), drive axle, differential, drive motors.
Hydraulic System:
Hydraulic pump, control valve, lift and tilt cylinders, hoses, filters, fluid specifications.
Electrical System:
Battery, starter, alternator, lighting, instrumentation, sensors, wiring diagrams, electrical troubleshooting.
Chassis And Steering:
Frame, steering system (mechanical, hydraulic), front and rear axles, suspension.
Brakes:
Brake system (drum, disc), master cylinder, brake lines, parking brake.
Operator Station:
Operator controls, seat, overhead guard, dashboard, safety features.
Routine Maintenance:
Lubrication points, filter replacement intervals, fluid checks and changes, pre-operational checks.
Diagnostic Troubleshooting:
Systematic fault finding, error code interpretation, symptom-based diagnostics.
Component Repair:
Detailed disassembly, inspection, repair, and reassembly procedures for all major components.
Adjustment And Calibration:
Setting engine idle speed, brake adjustments, hydraulic pressure settings, valve adjustments (if applicable).
Overhaul:
Complete engine rebuild, transmission overhaul, hydraulic pump and cylinder rebuilding.
Depth:
Comprehensive, covering all aspects from routine maintenance to major component overhaul and advanced diagnostics.
Target Audience:
Professional technicians, experienced mechanics, and qualified service personnel.
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Quality:
High resolution, suitable for printing essential sections or the entire manual.
Binding:
N/A (Digital Download - PDF)
Paper:
N/A (Digital Download - PDF)
Engine Make Model:
Likely a Mitsubishi diesel engine (e.g., S4S, S4Q) or a compatible industrial diesel engine.
Engine Type:
Typically a 4-cylinder, naturally aspirated or turbocharged diesel engine.
Displacement Estimate:
Commonly in the range of 2.5L to 3.5L.
Horsepower Estimate:
Typically between 40-70 HP, depending on the specific engine variant and configuration.
Torque Estimate:
Sufficient torque for lifting and moving heavy loads, specified in the manual.
Injection System:
Indirect injection or direct injection, common rail may be present in later models.
Cooling Type:
Liquid-cooled with a radiator, fan, and coolant reservoir.
Transmission Type:
Automatic transmission, likely a hydrostatic transmission or a torque converter with power shift.
Drive Modes:
Forward and reverse gear selection, often with modulated speed control.
Shift Lever:
Column-mounted or dashboard-mounted directional control lever.
Cooling:
Transmission fluid cooler integrated with the main radiator or as a separate unit.
Lift Height:
Variable, typically from 3 to 7 meters (10 to 23 feet), depending on mast configuration.
Fork Length:
Standard lengths such as 1070mm (42 inches) or 1220mm (48 inches).
Operating Weight:
Varies significantly based on configuration, but typically in the range of 4,000 - 5,000 kg (8,800 - 11,000 lbs).
Load Capacity:
Rated for 3500 kg (7700 lbs) at a standard load center (e.g., 500mm or 24 inches).
Certification:
Meets relevant OSHA, ANSI, and industry safety standards.
Braking System:
Service brake and parking brake systems for secure operation.
Operator Presence System:
May include features that disable travel and hydraulics if the operator leaves the seat.
Operator Station Protection:
Overhead guard (OHG) for operator protection from falling loads.
Seatbelt:
Operator seatbelt for secure restraint.
Visibility:
Optimized mast design, lighting, and mirrors for enhanced operator visibility.
Operator Interface:
Basic dashboard with warning lights, hour meter, fuel gauge, and operational indicators. Not typically infotainment-focused.
Features:
Primarily focused on operational feedback (e.g., load capacity indicators, tilt angle indicators on advanced models).
Features:
Generally no modern connectivity features like Bluetooth or Wi-Fi. Focus is on mechanical and electrical systems.
Engine Oil Change:
Typically every 250-500 operating hours, depending on operating conditions.
Hydraulic Filter Change:
Recommended at intervals specified in the manual, often aligned with hydraulic fluid changes (e.g., 1000-2000 hours).
Air Filter Replacement:
As needed based on operating environment, or at intervals specified in the manual.
Engine Oil Type:
API CD or higher grade diesel engine oil, viscosity typically SAE 15W-40 or 10W-30.
Hydraulic Fluid Type:
ISO VG 32 or VG 46 hydraulic fluid, or manufacturer-specific recommended fluid.
Transmission Fluid Type:
Specific ATF or heavy-duty transmission fluid as per manual, often Dexron II/III equivalent or manufacturer-specific.
Common Wear Items:
Tires, forks, hydraulic hoses, seals, brake pads/shoes, filters.
Potential Problems:
Overheating due to clogged radiator, hydraulic system leaks, transmission control issues, starter/alternator failure.
