Target User:
Forklift owners, maintenance technicians, repair shops.
Value Proposition:
Enables DIY repairs, saving significant labor costs compared to dealership or independent service.
User Friendliness:
Easy-to-follow step-by-step instructions and pictures.
Accessibility:
Downloadable to PC, Mac, tablets, and smartphones.
Durability:
Permanent access after download.
Primary Coverage:
Complete Service & Repair
All Models Covered:
Yes (All Models, Engines, Trim, Transmission Types)
Estimated Page Count:
Likely extensive, typically 500+ pages for comprehensive forklift manuals.
Type:
Workshop Service Repair Manual
Delivery Format:
Downloadable PDF
Engine System:
Full overhaul, diagnostics, fuel system, ignition, cooling, lubrication, emissions control.
Powertrain System:
Transmission (manual/automatic), drivetrain, drive axles, differentials.
Hydraulic System:
Lift and tilt mechanisms, power steering, hydraulic pump, cylinders, valves, filters.
Electrical System:
Starter, alternator, battery, wiring diagrams, lighting, control modules, sensors.
Chassis And Body:
Frame, mast assembly, forks, overhead guard, operator's compartment, steering column, brakes.
Preventative Maintenance:
Scheduled service, fluid checks and changes, filter replacement, lubrication points.
Diagnostic Troubleshooting:
Systematic fault finding, error code interpretation, diagnostic procedures.
Repair And Rebuild:
Component disassembly, inspection, repair, reassembly, torque specifications.
Component Replacement:
Step-by-step instructions for replacing major and minor components.
Adjustments:
Brake adjustments, clutch adjustments, control cable adjustments, hydraulic pressure adjustments.
Depth Of Information:
Comprehensive, covering everything from routine maintenance to complete overhauls and advanced diagnostics.
Detail Level:
Detailed step-by-step instructions with accompanying illustrations and diagrams.
Engine Options:
Likely diesel engines common in this class of forklift (e.g., Mitsubishi S4S, S6S or similar industrial diesel engines).
Engine Displacement:
Varies by specific engine variant (e.g., 2.5L to 4.0L for diesel).
Engine Horsepower:
Typically in the range of 50-70 HP for these models, depending on configuration.
Injection System:
Direct injection (common for industrial diesel).
Cooling Type:
Water-cooled
Lift Capacity:
FD60: approx. 6,000 lbs (2720 kg); FD70: approx. 7,000 lbs (3175 kg).
Mast Height Lowered:
Varies significantly based on mast type (e.g., 2-stage, 3-stage standard, full free lift).
Mast Height Raised:
Varies significantly based on mast type and lift height.
Operating Weight:
Typically in the 9,000 - 11,000 lbs (4000 - 5000 kg) range.
Axle Load Distribution:
Detailed information would be in the manual for proper loading.
Safety Standards:
Designed to meet industry safety standards (e.g., ANSI/UL, OSHA).
Braking System:
Hydraulic power-assisted brakes (drum or wet disc depending on specific model).
Parking Brake:
Mechanical parking brake.
Operator Protection:
Overhead guard, seat belts, operator presence sensing system.
Visibility:
Designed for good operator visibility, often with specific mast configurations for clear lines of sight.
Infotainment System:
N/A (Industrial equipment, not designed for infotainment).
Operator Assistance:
Basic operator feedback through dashboard indicators (oil pressure, temperature, battery charge).
Connectivity Features:
N/A (Industrial equipment).
Engine Oil Change:
Typically every 250-500 operating hours, depending on operating conditions.
Hydraulic Oil Change:
Typically every 1000-2000 operating hours, or as indicated by oil analysis.
Air Filter Replacement:
Replace as needed, typically based on operating environment (dusty conditions require more frequent checks/replacement).
Engine Oil Viscosity:
Typically SAE 15W-40 Diesel Engine Oil (API CI-4 or higher).
Hydraulic Fluid Type:
ISO VG 32 or VG 46 hydraulic oil, depending on ambient temperature.
Transmission Fluid Type:
Specific automatic transmission fluid (ATF) for powershift transmissions, or suitable gear oil for manual transmissions.
Common Wear Items:
Mast rollers, fork wear, hydraulic hose degradation, exhaust system components, engine belts and hoses.
Transmission Concerns:
Powershift transmission solenoids or control units can be prone to failure with high hours or poor maintenance.
Engine Issues:
Glow plug failure, injector pump issues, turbocharger wear (if equipped).
Manufacturer:
Mitsubishi Heavy Industries (MHI) / Caterpillar (often manufactured by MHI for Cat).
Development Context:
Part of Mitsubishi's robust line of internal combustion engine (ICE) forklifts, known for reliability and durability in demanding environments.
Typical Production Years:
Models likely span a range of years, common in the 1990s through early 2010s, with continuous development.