Mitsubishi FG15 Forklift Workshop Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: FG15 Forklift Truck 👋 Introduction Market Position Category: Industrial Forklift Trucks Application: Material handling, warehousing, logistics, manufacturing, construction. Competitive Analysis Competitors: Toyota Material...

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类型: Forklift

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标签: Cars FG15 Forklift Misc Mitsubishi

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

FG15 Forklift Truck

👋 Introduction

Market Position

Category:

Industrial Forklift Trucks

Application:

Material handling, warehousing, logistics, manufacturing, construction.

Competitive Analysis

Competitors:

Toyota Material Handling, Hyster-Yale, Crown Equipment Corporation, Komatsu Forklift, Caterpillar Lift Trucks.

Key Features

Reliability:

Mitsubishi forklifts are known for their robust construction and reliability in demanding industrial environments.

Durability:

Designed for long service life and consistent performance under heavy usage.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Manual / Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Major Systems:

Engine, Powertrain, Hydraulics, Electrical, Chassis, Operator Compartment, Mast Assembly, Attachments

Procedures Included

Maintenance And Repair:

Preventive Maintenance, Troubleshooting, Component Removal and Installation, Repair Procedures, Diagnostic Procedures, Overhaul Instructions

Technical Depth

Depth:

Comprehensive: Covers basic adjustments to complete engine and transmission rebuilds, detailed electrical schematics, and hydraulic system diagnostics.

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable text

Printability:

Printable

⚙️ Engine Specifications

Primary Engine

Engine Type:

Internal Combustion (LPG/Gasoline)

Performance

Typical Displacement:

Varies by specific engine variant, but commonly in the 2.0-2.5 Liter range for this class.

Horsepower:

Typically in the range of 40-60 HP, optimized for torque and operational efficiency.

Fuel System

Fuel Type:

Propane (LPG) / Gasoline

Ignition System:

Electronic Ignition (Distributorless or Distributor type)

Cooling System

Type:

Water-cooled

🔧 Transmission

Standard

Transmission Type:

Automatic (Torque Converter)

Optional

Availability:

Typically only automatic is offered for this class and application.

Features

Drive Modes:

Forward/Reverse selector for directional control.

Cooling:

Transmission fluid cooler integrated into the radiator or separate cooler.

📐 Dimensions

Exterior

Lift Height:

Variable, typically from 3,000mm to 6,000mm or higher depending on mast configuration.

Fork Length:

Standard 1070mm (42 inches) or 1220mm (48 inches).

Weights

Operating Weight:

Approximately 3,000 kg to 4,500 kg depending on configuration and attachments.

Load Capacity:

1500 kg (3300 lbs) is implied by the model number, but actual rated capacity may vary by configuration.

🛡️ Safety Features

Ratings

Certification:

Meets relevant industry safety standards (e.g., ANSI, OSHA, ISO).

Active Features

Braking System:

Hydraulic disc brakes or drum brakes, power-assisted.

Operator Presence System:

Standard feature to prevent operation when the operator is not seated.

Passive Features

Overhead Guard:

Integral part of the forklift structure to protect the operator from falling objects.

Seatbelt:

Standard restraint system for the operator.

💡 Technology Features

Infotainment

Dashboard Features:

Basic instrument cluster: Fuel gauge, engine temperature, oil pressure warning, battery charge indicator, hour meter, operator presence indicator lights.

Driver Assistance

Operator Comfort:

Ergonomic operator station, adjustable seat, power steering, tilt steering column (on some models).

Connectivity

Telematics:

Optional telematics systems may be available for fleet management, monitoring usage, and fault diagnostics.

🔧 Maintenance

Service Intervals

Daily Checks:

Fluid levels (engine oil, hydraulic oil, brake fluid, coolant), tire condition, battery connections, forks, safety devices.

Hourly Checks:

Lubrication points, hydraulic system for leaks, brake system operation.

Scheduled Maintenance:

Engine oil and filter change (e.g., every 250-500 operating hours), transmission fluid service, hydraulic filter replacement, air filter replacement, spark plug replacement.

Fluid Specifications

Engine Oil:

API SG or higher, SAE 10W-30 or 15W-40 (refer to specific engine manual for exact type).

Hydraulic Fluid:

AW ISO VG 46 or equivalent (refer to specific manual for exact type).

Transmission Fluid:

Dexron III or equivalent (for torque converter automatic transmissions).

Coolant:

Ethylene glycol-based antifreeze with a 50/50 mix of water, meeting specific Japanese automotive standards.

Known Issues

Common Wear Items:

Tire wear, brake pad/shoe wear, hydraulic cylinder seals, mast rollers, steering components.

Electrical Issues:

Corrosion on connectors, sensor failures (e.g., tilt position sensor), wiring harness degradation in harsh environments.

Hydraulic Issues:

Slow lift/tilt operation due to worn pump or relief valves, hydraulic leaks.

📚 Vehicle History

Brand Heritage

Manufacturer:

Mitsubishi Logisnext (formerly Mitsubishi Heavy Industries Forklift & Engine).

Model Evolution

Series:

Part of Mitsubishi's reliable internal combustion forklift series, often referred to as the 'FG' series.

Production

Manufacturing Locations:

Primarily Japan and other global manufacturing facilities of Mitsubishi Logisnext.

🏆 Awards & Recognition

Recognitions

Industry Awards:

Mitsubishi forklifts have historically received recognition for reliability, operator comfort, and safety features within the material handling industry.

Ratings

Customer Satisfaction:

Generally high customer satisfaction due to durability and performance.