Mitsubishi FG35A Forklift Workshop Service Manual

常规价格: $16.99
促销价: $16.99
常规价格
单价: 单价

🏷️ Basic Information Identification Make: Mitsubishi Model: FG35A Forklift Truck Product Type: Workshop Service Manual Format: PDF Download 👋 Introduction Market Position Category: Industrial Forklift Trucks Application: Material handling in...

19 people are viewing this right now

类型: Forklift

斯库: 83526

标签: Cars FG35A Forklift Misc Mitsubishi

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

FG35A Forklift Truck

Product Type:

Workshop Service Manual

Format:

PDF Download

👋 Introduction

Market Position

Category:

Industrial Forklift Trucks

Application:

Material handling in warehouses, manufacturing plants, logistics operations.

Competitive Analysis

Key Competitors:

Toyota, Hyster, Yale, Komatsu, Nissan Forklifts.

Key Features

Durability:

Known for robust construction and reliability in demanding environments.

Performance:

Designed for efficient lifting, maneuverability, and operator comfort.

Serviceability:

Designed for ease of maintenance and accessibility of components.

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair and Servicing

Page Count

Estimated Pages:

Varies (typically 500+ pages for comprehensive forklift manuals)

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Language:

English (presumed based on product description)

Format

Download Availability:

Instant Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine overhaul, fuel system, ignition system, cooling system, lubrication system, emission control systems.

Powertrain Systems:

Transmission (automatic/manual), drive axle, differential, final drive, transfer case (if applicable).

Hydraulic Systems:

Hydraulic pump, control valves, cylinders, hoses, filters, reservoir, hydraulic fluid specifications.

Chassis And Steering:

Steering mechanism (hydraulic power steering), steering column, wheels, tires, frame and chassis components.

Braking Systems:

Brake system operation, master cylinder, brake calipers/drums, brake pads/shoes, hydraulic lines, parking brake.

Electrical Systems:

Battery, starter, alternator/generator, wiring diagrams, lighting, instrumentation, fuses, relays, onboard diagnostics.

Lift Mechanism:

Mast assembly, lift cylinders, tilt cylinders, carriage, forks, chain, hydraulic control for mast functions.

Operator Compartment:

Seat, controls, dashboard, safety guards, operator visibility.

Procedures Included

Maintenance Procedures:

Scheduled maintenance tasks, fluid level checks and changes, filter replacement, lubrication points, inspections.

Troubleshooting Guides:

Diagnostic charts, symptom-based problem identification, common fault correction.

Disassembly And Reassembly:

Detailed steps for component removal, inspection, repair, and reinstallation.

Diagnostic Procedures:

Procedures for testing electrical components, hydraulic pressures, engine performance, and transmission function.

Calibration And Adjustment:

Procedures for adjusting brakes, clutch, engine timing, hydraulic controls, and safety systems.

Technical Depth

Depth:

Comprehensive, covering from basic maintenance to major component overhaul and repair.

Diagnostics Level:

Advanced diagnostics including electrical schematics and hydraulic circuit analysis.

Rebuild Procedures:

Detailed instructions for rebuilding major components like engines, transmissions, and hydraulic pumps.

📊 Manual Specifications

File Format

Format:

Print Quality

Quality:

High-resolution, suitable for printing specific sections or the entire manual.

Binding Type

Type:

Not Applicable (Digital Download)

Paper Type

Type:

Not Applicable (Digital Download)

Searchability

Text Search:

Searchable text content for quick information retrieval.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Internal Combustion (likely gasoline or LPG, common for this series)

Engine Type

Typical Engine Family:

Mitsubishi Saturn (e.g., 4G5 series) or similar industrial engines.

Performance

Displacement:

Typically in the range of 2.0L - 2.5L for this capacity class.

Horsepower Range:

Approx. 50-70 HP (varies by specific engine and tuning).

Torque Range:

Approx. 100-140 lb-ft.

Fuel System

Fuel Type:

Gasoline / LPG (Liquid Propane Gas) Dual Fuel Capability is common.

Induction Type:

Naturally Aspirated

Maintenance Points

Oil Type:

API SJ or higher, SAE 15W-40 (typical industrial engine oil specification).

Coolant Type:

Ethylene Glycol based antifreeze (e.g., 50/50 mix with deionized water).

🔧 Transmission

Standard

Type:

Automatic Transmission (Torque Converter Type)

Features

Shift Control:

Single-speed or two-speed forward/reverse, lever-operated.

Fluid Specifications

Fluid Type:

Dexron III / Mercon (typical automatic transmission fluid for older models).

Capacities

Fluid Capacity:

Approximately 8-12 Liters (varies by specific model and torque converter size).

📐 Dimensions

Capacity

Lifting Capacity:

3500 kg (7700 lbs) at 500mm load center.

Mast Height

Lowered Height:

Approx. 2000-2300 mm (varies by mast type: 2-stage, 3-stage, etc.)

Raised Height:

Approx. 4500-6500 mm (varies by mast type and configuration).

Forks

Fork Length:

Typically 1070 mm to 1220 mm (42-48 inches).

Weights

Operating Weight:

Approximately 4500-5500 kg (varies with mast, battery, fuel level).

Tire Size

Drive Tire:

e.g., 7.00-12 (Solid or Pneumatic).

Steer Tire:

e.g., 6.00-9 (Solid or Pneumatic).

🛡️ Safety Features

Ratings

Design Standard:

Meets ANSI B56.1, ISO 3691, and relevant OSHA standards for industrial trucks.

Active Features

Braking System:

Power-assisted hydraulic brakes with a mechanical parking brake.

Steering:

Hydrostatic power steering for precise control.

Passive Features

Operator Protection:

Overhead guard, seatbelt, load backrest extension.

Visibility:

Designed mast profiles and clear view operator cabin for optimal visibility.

💡 Technology Features

Infotainment

Features:

Basic controls, operator display for hour meter, fuel level, and warning lights.

Driver Assistance

Features:

Power steering, mast controls with hydraulic interlocks for safety.

Diagnostics

Onboard Diagnostics:

Basic fault indicators and potential for diagnostic port connection for specific engine/transmission control units (if equipped).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 250-500 operating hours or annually, whichever comes first.

Hydraulic Filter Change:

Every 1000-1500 operating hours or annually.

Transmission Fluid Change:

Every 1500-2000 operating hours or bi-annually.

Air Filter Replacement:

Inspect every 100 operating hours, replace as needed or annually.

Fluid Specifications

Hydraulic Oil Type:

ISO VG 46 or Caterpillar TO-4 spec hydraulic oil (or equivalent).

Brake Fluid Type:

DOT 3 or DOT 4 Brake Fluid (for hydraulic brake systems).

Known Issues

Common Wear Items:

Fork wear, mast rollers, hydraulic cylinder seals, brake pads/shoes, engine mounts.

Electrical Connections:

Corrosion or loose connections in harsh environments, especially on older units.

Hydraulic Leaks:

Can occur at hose connections, cylinder seals, or pump seals due to age and wear.

Preventative Maintenance

Importance:

Crucial for maintaining operational efficiency, safety, and longevity, minimizing costly downtime.

📚 Vehicle History

Brand Heritage

Brand Origin:

Mitsubishi Heavy Industries (MHI), a major Japanese industrial conglomerate.

Model Evolution

Series Development:

The FG series represents Mitsubishi's robust line of internal combustion engine forklifts, a staple in material handling for decades.

Production

Manufacturing Locations:

Primarily Japan, with potential global manufacturing or assembly sites.

Production Years

Typical Production Range:

FG35A models were common from the late 1980s through the 2000s. Specific year coverage depends on the manual's content.

🏆 Awards & Recognition

Recognitions

Industry Standing:

Mitsubishi forklifts are generally regarded as reliable and durable industrial equipment.