🏷️ Basic Information

Make:

Mitsubishi

Model:

FGC15K Forklift Truck

Product Type:

Factory Service Repair Manual

👋 Introduction

Segment:

Compact internal combustion (IC) pneumatic tire forklift.

Application:

Designed for general material handling in warehouses, distribution centers, and manufacturing facilities.

Key Competitors:

Toyota, Komatsu, Yale, Hyster, Caterpillar forklifts in the 1.5-ton class.

Lift Capacity:

1500 kg (approximately 3,300 lbs).

Power Source:

Internal Combustion (likely LPG, gasoline, or diesel; manual will specify exact options).

Mast Type:

Various mast options (e.g., 2-stage, 3-stage) for different lift heights and collapsed dimensions. Specifics in manual.

Tire Type:

Solid pneumatic or cushion tires depending on application environment. Manual to confirm.

📋 Manual Details

General Coverage:

Comprehensive service and repair information for Mitsubishi FGC15K Forklift Trucks.

Estimated Page Count:

Data not explicitly provided, but typically service manuals of this scope exceed 500 pages.

Manual Type:

Factory Service and Repair Manual

Language:

English (standard for factory service manuals)

Format:

Likely a digital format (PDF) for modern manuals, or possibly a printed bound manual.

📖 Manual Coverage

Powertrain:

Engine, transmission, drive axle, hydraulic system.

Chassis And Controls:

Steering system, braking system, lifting mechanism, mast assembly, operator controls.

Electrical System:

Wiring diagrams, component testing, lighting, instrumentation, battery system.

Hydraulic System:

Pump, valves, cylinders, hoses, fluid maintenance, troubleshooting.

Preventive Maintenance:

Scheduled maintenance tasks, lubrication points, fluid level checks, filter replacement.

Diagnostic Procedures:

Troubleshooting guides, symptom analysis, diagnostic charts, fault code interpretation.

Repair Procedures:

Step-by-step instructions for component removal, overhaul, and reinstallation.

Adjustment And Calibration:

Setting shift points, hydraulic pressure adjustments, linkage calibration.

Depth Of Information:

Comprehensive technical data for factory-level repairs and diagnostics, including detailed schematics and specifications.

📊 Manual Specifications

File Format:

Likely PDF; searchable text and hyperlinked sections are standard for professional digital manuals.

Print Quality:

N/A (for digital format) or High-resolution images and clear text for printed versions.

Binding Type:

N/A (for digital format) or Professional perfect binding or spiral binding for printed manuals.

Paper Type:

N/A (for digital format) or Durable, high-quality paper stock suitable for workshop environments for printed manuals.

⚙️ Engine Specifications

Engine Type:

Internal Combustion (specific model and fuel type to be detailed in manual, likely a variant of Mitsubishi's industrial engines).

Displacement:

Typically in the 2.0L - 2.5L range for this class. Exact displacement provided in manual.

Fuel Type:

Likely Liquid Propane Gas (LPG), potentially Gasoline or Diesel. Manual will confirm.

Horsepower:

Estimated 40-55 HP. Specific rating will be in the manual.

Torque:

Torque figures will be specific to the engine model and provided in the manual.

Fuel Delivery:

Likely fuel injection (EFI) for LPG/Gasoline, or common rail for Diesel. Manual will detail.

Cooling Type:

Liquid-cooled, typically with a radiator, fan, and coolant reservoir.

Emission Standards:

Compliant with relevant regional emission standards (e.g., EPA, EU Stage V). Manual will specify.

🔧 Transmission

Transmission Type:

Automatic Transmission (likely a torque converter-based hydraulic transmission).

Number Of Speeds:

Typically 1 or 2 forward gears and 1 reverse gear in this class of forklift.

Optional Transmissions:

Unlikely for this segment, but manual will confirm if any variations exist.

Hydraulic Control:

Hydraulically controlled gear shifting and torque multiplication.

Transmission Fluid Type:

Specific ATF (Automatic Transmission Fluid) type. Manual will list exact specifications and Dexron/Mercon equivalent if applicable.

📐 Dimensions

Overall Length:

Without forks: Approx. 2.3 - 2.6 meters. With standard forks: Approx. 3.5 - 4.0 meters. Manual will provide exact.

Overall Width:

Approx. 1.1 - 1.2 meters. Manual will provide exact.

Mast Height Lowered:

Varies by mast configuration, typically 2.0 - 2.5 meters. Manual will detail different mast types.

Mast Height Raised:

Varies significantly by mast type, can range from 4.0 to 7.0 meters or more. Manual will specify for each mast option.

Operating Weight:

Approx. 2.5 - 3.0 metric tons (fully equipped).

Load Center:

Standard 500mm (20 inches). Manual will confirm.

Tire Size Drive:

Typically 7.00-12 or similar. Manual will provide exact.

Tire Size Steer:

Typically 6.00-9 or similar. Manual will provide exact.

🛡️ Safety Features

Design Standards:

Manufactured to meet relevant industrial safety standards (e.g., ANSI/ITSDF B56.1, ISO 3691). Manual will confirm.

Braking System:

Hydraulic drum brakes or wet disc brakes, parking brake. Manual will detail types and maintenance.

Steering System:

Hydrostatic power steering for precise control. Manual will cover system components and troubleshooting.

Operator Presence System:

Likely includes operator presence system (OPS) that disengages drive and lift functions if operator leaves seat. Detailed in manual.

Overhead Guard:

Standard integral overhead guard for operator protection. Specifications and inspections covered in manual.

Seatbelt:

Operator restraint system, typically seatbelt. Maintenance and inspection covered.

💡 Technology Features

Operator Interface:

Basic instrumentation including fuel gauge, hour meter, temperature gauge, and warning lights. Advanced infotainment is not typical for this class of forklift.

Operator Presence System:

Crucial safety technology integrated into the seat and controls.

Diagnostic Ports:

Standard diagnostic ports for engine and transmission control units. Manual will detail diagnostic procedures and connector pinouts.

🔧 Maintenance

Engine Oil Change:

Typically every 250-500 operating hours, or annually. Manual will provide exact interval and procedure.

Hydraulic Filter Replacement:

Usually every 500-1000 operating hours. Manual will specify.

Air Filter Replacement:

As needed based on operating environment, or annually. Manual will provide guidelines.

Engine Oil Type:

Depends on engine (LPG/Gasoline/Diesel). Common types include API SN/SP or equivalent synthetic oils. Manual will list viscosity and API rating.

Coolant Type:

Ethylene glycol-based antifreeze/coolant. Manual will specify mixture ratio and capacity.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid. Manual will confirm.

Common Wear Items:

Tires, forks, mast rollers, tilt cylinders, hoses, brake pads/shoes are common wear items requiring regular inspection and replacement. Manual will detail inspection points.

Hydraulic Leaks:

Potential for leaks at hose connections, cylinder seals, or pump seals due to wear or damage. Manual provides troubleshooting.

Engine Performance:

Issues like rough running, power loss, or hard starting can occur due to fuel system issues, ignition problems, or emissions control faults. Manual is essential for diagnosis.

📚 Vehicle History

Manufacturer:

Mitsubishi Logisnext (formerly Mitsubishi Forklift Trucks, now part of UniCarriers).

Series Designation:

FGC series represents Mitsubishi's line of compact internal combustion forklifts. Model numbers often indicate lift capacity (15 = 1.5 tons).

Production Period:

The FGC15K model designation suggests a specific production range within the FGC series. Manual will likely cover a defined period, e.g., early 2000s to mid-2010s, but exact years are not specified here.

Manufacturing Location:

Typically manufactured in facilities located in Japan, USA, or other global regions by Mitsubishi Logisnext.

🏆 Awards & Recognition

Industry Accreditation:

Mitsubishi Logisnext products generally adhere to strict quality and safety standards, often receiving certifications relevant to industrial equipment. Specific awards for this model not cited, but reputation for reliability is strong.