Market Segment:
Medium-duty commercial trucks.
Competitors:
Isuzu Forward, Hino Ranger, UD Trucks Condor, Foton Auman.
Value Proposition:
Provides essential technical information for maintenance, repair, and troubleshooting of Mitsubishi Fuso FP-R, FS, and FV series trucks equipped with the 6M7 series diesel engines.
Manual Coverage:
Engine (6M7 Series Diesel), Chassis (FP-R, FS, FV series), Electrical Systems (FP-R, FS, FV series), Supplementary Information (FP-R, FS, FV series)
Type:
Workshop Service Repair Manual
Format:
Digital (assumed PDF due to bookmarking and searchability)
Engine Systems:
Engine mechanical, lubrication system, cooling system, fuel system, intake and exhaust systems, turbocharging, engine management system (ECM/ECU), emission control systems, starting system, charging system, engine disassembly and assembly, component specifications.
Chassis Systems:
Frame and suspension (front and rear), steering system, braking system (hydraulic/air brakes), driveline (propeller shaft, differential, axles), wheels and tires, chassis lubrication.
Electrical Systems:
Vehicle electrical layout, battery system, starting system, charging system, lighting system (headlights, taillights, indicators), instrumentation, wiring diagrams for various circuits (engine control, transmission control, ABS, body electronics), diagnostic connectors.
General Repair:
Detailed step-by-step repair procedures for all major components and systems, including removal, installation, overhaul, and adjustment.
Maintenance:
Scheduled maintenance checks, lubrication points, filter replacement, fluid checks and changes, belt adjustments, brake inspections.
Diagnostics Troubleshooting:
Diagnostic flowcharts, common problems and their solutions, troubleshooting guides for engine performance, electrical faults, and mechanical issues.
Depth:
Comprehensive coverage suitable for professional technicians and experienced DIY mechanics, including torque specifications, clearances, pressure tests, electrical resistance values, and diagnostic trouble codes (DTCs).
File Format:
PDF (Portable Document Format)
Quality:
High-resolution scans of original factory documentation, ensuring clarity of diagrams, schematics, and text.
Binding:
N/A (Digital Format)
Paper:
N/A (Digital Format)
Bookmarking:
Fully bookmarked for easy navigation to specific sections and components.
Searchability:
Text-searchable content (assuming OCR processed PDF) for quick retrieval of specific terms or procedures.
Engine Model:
Mitsubishi Fuso 6M7 Series Diesel
Engine Codes:
6M70T2, 6M70T4
Configuration:
Inline 6-cylinder, turbocharged, intercooled diesel engine.
Displacement Liters:
Approximately 12.0 Liters (exact displacement may vary slightly between specific engine codes).
Horsepower Range:
Typically ranges from 250 HP to 370 HP (exact figures depend on specific engine variant and application).
Torque Range:
Torque figures typically range from 800 Nm to 1200 Nm (exact figures depend on specific engine variant and application).
Injection System:
Commonly features electronically controlled Unit Injectors (EUI) or Common Rail (CR) fuel injection systems, depending on the specific variant and emissions standards.
Cooling Type:
Water-cooled with thermostatically controlled fan or viscous fan coupling.
Oil Type Specification:
Requires heavy-duty diesel engine oil, typically API CJ-4 or newer, with viscosity grades like 15W-40 or 10W-40 depending on ambient temperature. Consult specific manual for precise specifications.
Emission Standards:
Designed to meet various emission standards (e.g., Euro III, Euro IV, EPA regulations) through technologies like Exhaust Gas Recirculation (EGR), Diesel Particulate Filter (DPF), and Selective Catalytic Reduction (SCR) depending on model year and region.
Transmission Type:
Manual transmission (typically 6-speed, 8-speed, or 9-speed syncromesh) is common. Automatic or automated manual transmissions (AMT) may be available on some variants.
Transmission Options:
Availability of automatic or AMT transmissions would be model and specification dependent.
Clutch Type:
Single dry-plate clutch with hydraulic actuation.
Transmission Oil Type:
Requires specific GL-4 or GL-5 gear oil. Consult manual for exact specifications and change intervals.
Chassis Configurations:
Available in various wheelbase configurations and cab types (e.g., standard cab, crew cab) to suit different vocational applications (e.g., flatbed, box truck, tipper).
Gvwr Range:
Gross Vehicle Weight Rating (GVWR) typically falls within the medium-duty truck classification, ranging from approximately 10,000 kg to 25,000 kg (22,000 lbs to 55,000 lbs), depending on the specific FS and FV model designation.
Crash Test Data:
Specific crash test ratings vary by region and model year. Commercial vehicles are often evaluated based on structural integrity and occupant protection in specific impact scenarios.
Braking System:
Typically equipped with an advanced braking system, which may include Anti-lock Braking System (ABS), Electronic Stability Control (ESC), and optional Active Brake Assist (ABA) or Lane Departure Warning (LDW) on newer models.
Occupant Protection:
Reinforced cab structure, driver and passenger airbags, seatbelt pretensioners, and potentially side-impact protection.
Cabin Features:
Features may include a basic digital or analog instrument cluster, a radio/audio system, and HVAC controls. More advanced infotainment systems with touchscreens and navigation might be available on newer or premium configurations.
Advanced Safety Systems:
Depending on the specific model year and configuration, driver assistance features could include cruise control, hill start assist, and potentially more advanced systems as mentioned in the safety section.
Telematics:
Some modern Fuso trucks may offer telematics capabilities for fleet management, vehicle tracking, and diagnostics, though this is not a standard feature across all variants.
Oil Change Interval:
Typical oil change intervals for diesel engines are between 10,000 to 20,000 km (6,000 to 12,000 miles) or annually, depending on operating conditions. Consult the manual for specific recommendations.
Air Filter Replacement:
Scheduled replacement or cleaning of the air filter element based on mileage or operating environment, often every 20,000 to 40,000 km.
Fuel Filter Replacement:
Regular replacement of fuel filter elements is crucial for engine health, typically every 20,000 to 30,000 km.
Coolant Change Interval:
Coolant flush and replacement usually recommended every 2 to 4 years or a specified mileage (e.g., 100,000 km).
Engine Oil Capacity:
Oil capacity varies based on the specific engine and oil pan configuration, but typically ranges from 18 to 25 liters (approx. 4.7 to 6.6 gallons).
Coolant Type:
Requires a high-quality ethylene glycol-based coolant (typically red or pink color, depending on formulation) with corrosion inhibitors suitable for heavy-duty diesel engines.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, depending on the specific braking system requirements. Always verify with the manual.
Common Wear Items:
Common wear items include brake pads/linings, clutch components, suspension bushings, exhaust system components, and turbocharger seals. Regular inspection and proactive replacement are advised.
Engine Specific Considerations:
Potential issues on high-mileage units may include injector wear, turbocharger wear, and potential for exhaust gas recirculation (EGR) system issues. Proper maintenance and adherence to service intervals are key to mitigating these.
Diagnostic Codes:
The manual will provide detailed explanations of Diagnostic Trouble Codes (DTCs) and troubleshooting procedures for electronic control systems.
Manufacturer:
Mitsubishi Fuso Truck and Bus Corporation, a global leader in commercial vehicle manufacturing with a long history dating back to the early 20th century.
Fighter Series:
The Fighter series represents Mitsubishi Fuso's successful range of medium-duty trucks, known for their reliability, durability, and efficiency. The FP-R, FS, and FV designations signify different chassis configurations, payloads, and applications within the Fighter lineup.
Manufacturing Locations:
Produced globally, with primary manufacturing facilities in Japan and licensed production in various international markets.
