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Mitsubishi Galant 1999 Full Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1999 Generation Generation Code: 8th Generation (1996-2003) Codes Chassis Codes: EA1A, EA2A, EA3A, EA5A, EA6A, EA7A, EC1A, EC5A, EC7A Platform: Mitsubishi...
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Mitsubishi Galant 1999 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1999
Generation
Generation Code:
8th Generation (1996-2003)
Codes
Chassis Codes:
EA1A, EA2A, EA3A, EA5A, EA6A, EA7A, EC1A, EC5A, EC7A
Platform:
Mitsubishi E-platform
👋 Introduction
Market Position
Segment:
Mid-size sedan
Target Audience:
Practical, value-oriented buyers seeking a reliable and comfortable daily driver with good fuel economy (for its class).
Competitive Analysis
Key Competitors:
Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Malibu
Key Features
Design:
Aerodynamic and smooth styling, often featuring dual headlights and a sleek profile for its era. Interior focused on practicality and comfort.
Powertrain Options:
Range of reliable 4-cylinder and V6 engines, available with FWD or AWD.
Value Proposition:
Offered a competitive package of features and performance at an attractive price point, often considered a strong value alternative.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service Repair, Maintenance, Troubleshooting, Diagnostics, Rebuilding, Refurbishing, Restoration
Secondary Coverage:
Wiring Diagrams, Specifications, Procedures
Page Count
Estimated Pages:
Over 1500 pages (typical for a comprehensive service manual of this era)
Manual Type
Type:
Factory Service Manual (FSM) / Full Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, Engine control (ECU), Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system, Turbocharger (if applicable)
Drivetrain:
Transmission (Automatic & Manual), Driveshift shafts, Differentials, Transfer Case (AWD variants)
Chassis:
Suspension (Front & Rear), Steering system, Brake system (ABS, standard), Wheel alignment
Electrical:
Body electrical, Lighting system, Instrument cluster, Power accessories (windows, locks, mirrors), Audio system, Climate control (HVAC), Ignition system, Starting system, Charging system, ECU/ECM diagnosis, Wiring diagrams
Body:
Body panels, Doors, Hood, Trunk, Bumpers, Interior trim, Glass, Seals, Convertible top (if applicable), Body sealant and adhesive specifications
Procedures Included
Maintenance Procedures:
Oil changes, Filter replacements, Spark plug replacement, Fluid checks and changes, Belt inspection and replacement, Battery maintenance
Repair Procedures:
Engine overhaul, Transmission rebuild, Brake caliper replacement, Suspension component replacement, Alternator/Starter replacement, Radiator replacement, Fuel pump replacement
Troubleshooting:
Diagnostic trouble codes (DTCs), Symptom-based diagnostics, Electrical fault finding, Engine performance issues
Technical Data And Specs:
Torque specifications, Clearances, Fluid capacities, Component dimensions, Electrical resistance values, Diagnostic data
Technical Depth
Depth:
Comprehensive, covering everything from basic preventative maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely searchable text (if digitally scanned correctly)
Print Quality
Printability:
Printable (suitable for home or professional printing)
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Quality:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63 (2.0L SOHC/DOHC)
Displacement:
1997 cc
Configuration:
Inline 4-cylinder, DOHC, 16-valve
Horsepower:
Approx. 140-150 hp (depending on specific tuning/market)
Torque:
Approx. 130-140 lb-ft (depending on specific tuning/market)
Secondary Engine
Engine Code:
6A12 (2.5L V6 SOHC/MIVEC)
Displacement:
2498 cc
Configuration:
V-Type 6-cylinder, SOHC, 24-valve
Horsepower:
Approx. 160-170 hp
Torque:
Approx. 150-160 lb-ft
Tertiary Engine
Engine Code:
6A13 (2.5L V6 DOHC/MIVEC)
Displacement:
2498 cc
Configuration:
V-Type 6-cylinder, DOHC, 24-valve
Horsepower:
Approx. 170-180 hp
Torque:
Approx. 160-170 lb-ft
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Injection Type:
Electronic Fuel Injection (EFI), Multi-point
Fuel Pump Type:
In-tank electric
🔧 Transmission
Standard
Type:
4-speed Automatic (INVECS-II)
Optional
Type:
5-speed Manual
Features
AWD System:
Available All-Wheel Drive (AWD) with viscous coupling or active center differential (depending on trim/market)
Automatic Transmission Control:
INVECS-II (Intelligent and Innovative Vehicle Electronic Control System) with adaptive shifting
📐 Dimensions
Exterior
Length:
Approx. 4750-4770 mm (187.0-187.8 in)
Width:
Approx. 1770-1780 mm (69.7-70.1 in)
Height:
Approx. 1400-1430 mm (55.1-56.3 in)
Wheelbase:
Approx. 2700 mm (106.3 in)
Weights
Curb Weight:
Approx. 1400-1550 kg (3086-3417 lbs) depending on engine/drivetrain
Gross Vehicle Weight Rating:
Varies by model and configuration, consult specific vehicle data or manual.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not extensively documented for this specific year/model by NHTSA for 1999. Typically received 4-star ratings in similar vehicles of the era.
IIHS Side Impact:
Not extensively documented for this specific year/model by IIHS for 1999. Likely considered 'Acceptable' or 'Marginal' for the period.
Active Features
ABS:
Anti-lock Braking System (ABS) available on some trims
Traction Control:
Traction Control System (TCS) available on some AWD models or higher trims
Passive Features
Airbags:
Driver and Front Passenger Airbags standard on most models
Seatbelts:
3-point front and rear seatbelts, pre-tensioners for front seats
Body Structure:
Reinforced impact zones, energy-absorbing steering column
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette player, optional CD player. Basic speaker systems, some higher trims had premium sound options.
Climate Control:
Manual or automatic climate control (HVAC) with front and rear vents, optional heated seats.
Driver Assistance
Cruise Control:
Standard on most trims.
Keyless Entry:
Optional on some models.
Connectivity
Phone Integration:
None (no Bluetooth or smartphone integration available)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 - 5,000 miles or 6 months (refer to manual for specific oil type and severe service conditions)
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on driving conditions
Spark Plug Replacement:
Every 60,000 - 100,000 miles (depending on spark plug type, e.g., iridium plugs)
Timing Belt Replacement:
Crucial for 4G63/6A1x engines; typically 60,000 - 90,000 miles or 5-7 years. Refer to manual for precise interval and inspection requirements.
Fluid Specifications
Engine Oil:
SAE 5W-30 or 5W-40 API SG/SH/SJ rated (check manual for precise viscosity and API rating)
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Mitsubishi recommends DiaQueen Super Long Life Coolant (SLLC) or equivalent.
Transmission Fluid Automatic:
Mitsubishi DiaQueen ATF-SP-II M or equivalent Dexron III/Mercon compatible fluid
Transmission Fluid Manual:
GL-4 gear oil, viscosity typically 75W-90
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Power Steering Fluid:
Dexron II/III ATF or specific power steering fluid as per manual
Known Issues
Engine:
Timing belt failure (if not replaced on schedule), oil leaks (valve cover gasket, oil pan gasket), occasional ignition coil issues on some engines, carbon buildup on intake valves.
Transmission:
Automatic transmission solenoids can fail, leading to shifting problems. Manual clutch wear.
Suspension:
Worn control arm bushings, ball joints, and struts are common with age and mileage.
Electrical:
Window regulator failures, power lock actuator issues, instrument cluster gauge problems (e.g., tachometer), corroded grounds.
Body:
Rust issues in certain climates (wheel wells, rocker panels), window seal degradation, door handle failures.
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi Motors, a Japanese multinational automotive manufacturer with a history dating back to 1917, known for innovation and robust engineering.
Model Evolution
Generation Introduction:
The 8th generation Galant (launched in Japan in 1996, North America in 1998 for the 1999 model year) represented a significant redesign with a focus on European styling cues and improved dynamics.
Trim Levels:
Offered in various trim levels such as ES, LS, GS, GT, and VR-4 (high-performance AWD variant, though VR-4 was more prominent in earlier generations/other markets for '99)
Production
Production Period:
1996-2003 (8th Generation)
Manufacturing Locations:
Primarily Japan, also assembled in other global locations.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 1999 Galant are not widely publicized, the 8th generation was generally well-regarded for its styling and value proposition within its segment at launch.
Ratings
Consumer Reports:
Consumer Reports ratings for this model year varied; some aspects were praised (e.g., ride comfort), while others received average or below-average scores (e.g., reliability in certain areas).
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