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Mitsubishi Galant 1997-2001 Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Years Covered: 1997, 1998, 1999, 2000, 2001 Generation Generation Code: 8th Generation (E3_A/E8_A/E1_A chassis) Codes Chassis Codes: E31A, E32A, E33A, E34A, E35A,...
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Mitsubishi Galant 1997-2001 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Years Covered:
1997, 1998, 1999, 2000, 2001
Generation
Generation Code:
8th Generation (E3_A/E8_A/E1_A chassis)
Codes
Chassis Codes:
E31A, E32A, E33A, E34A, E35A, E38A, E39A, E35M, E37M, E36M (Note: Chassis codes vary by market and specific model; these are common for the era).
👋 Introduction
Market Position
Vehicle Segment:
Mid-size sedan
Vehicle Reputation:
Known for its comfortable ride, stylish design (especially for its era), and reliable performance, often competing against models like the Toyota Camry, Honda Accord, and Nissan Maxima.
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Nissan Maxima, Ford Taurus, Chevrolet Lumina.
Key Features
Design Philosophy:
The 8th generation Galant emphasized a more aerodynamic and contemporary design, moving away from earlier boxier styling. It aimed for a balance of comfort, performance, and value.
Powertrain Options:
Offered with both 4-cylinder and V6 engine options, catering to different performance and economy preferences.
Manual Utility:
Provides essential information for maintaining and repairing a specific generation of Mitsubishi vehicles, crucial for owners seeking to extend the lifespan of their cars or perform their own maintenance.
📋 Manual Details
Coverage Areas
Manual Type:
Comprehensive Repair and Service Manual
Language:
English
Format:
PDF (Digital Download)
Page Count Estimated:
1500+ pages (Typical for a full service manual covering multiple engine options and model variants)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, assembly, disassembly, cylinder head, block, pistons, crankshaft, camshafts, timing belt/chain, lubrication system, cooling system, fuel delivery, exhaust system, emission controls.
Engine Management:
Fuel injection system (MPI), ignition system, engine control module (ECM/ECU) diagnostics, sensors, actuators, emissions control systems (EGR, EVAP), diagnostic trouble codes (DTCs).
Transmission Manual:
Manual transmission (e.g., KM132, KM212 series) overhaul, clutch system, gear selection mechanism, lubrication.
Transmission Automatic:
Automatic transmission (e.g., F4A4x series) overhaul, hydraulic control system, torque converter, transmission control module (TCM) diagnostics, fluid and filter service.
Drivetrain:
Front-wheel drive (FWD) axles, CV joints, wheel bearings, differential (in FWD transaxle). All-wheel drive (AWD) system (if applicable) including transfer case, driveshaft, rear differential.
Suspension And Steering:
Front and rear suspension (MacPherson struts, multi-link), shock absorbers, springs, control arms, ball joints, sway bars, power steering system (pump, rack and pinion), wheel alignment specifications.
Brakes:
Front and rear brake systems (disc/drum or disc/disc), hydraulic system (master cylinder, lines, calipers, wheel cylinders), parking brake, ABS (Anti-lock Braking System) diagnostics and components.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), horn, wipers, power windows, power locks, mirrors, fuses, relays, wiring diagrams.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, compressor, condenser, evaporator, blower motor, climate control module.
Body And Interior:
Body panel removal and installation, door mechanisms, glass replacement, interior trim, seats, dashboard, bumpers.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant flushes, brake fluid replacement, transmission fluid changes, belt inspections/replacement.
Troubleshooting:
Diagnostic flowcharts for common symptoms (e.g., no start, poor performance, noise), identification of fault causes.
Repair And Rebuild:
Detailed step-by-step instructions for major component overhauls (engine, transmission), component replacement (alternator, starter, pumps, bearings).
Diagnostics:
On-board diagnostics (OBD-I/OBD-II), DTC reading and clearing, sensor testing, actuator testing, wiring harness troubleshooting.
Specifications And Tolerances:
Torque specifications for fasteners, engine clearances, wear limits, alignment data, fluid capacities.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds, including electrical system diagnostics and bodywork repair.
Target Audience:
Professional technicians, experienced DIY enthusiasts, vocational schools.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Text-searchable for quick information retrieval.
Printability:
Printable pages for workshop use.
Digital Quality:
High-resolution scans of original factory service manuals.
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 4Cyl:
4G63 (2.4L SOHC)
Engine Displacement 4Cyl:
2351 cc (2.4 Liters)
Engine Configuration 4Cyl:
Inline 4-cylinder, SOHC (Single Overhead Camshaft)
Horsepower 4Cyl:
Approx. 140-150 hp @ 5500-6000 rpm (Varies by year and specific tune)
Torque 4Cyl:
Approx. 160-170 lb-ft @ 3500-4500 rpm (Varies by year and specific tune)
Optional Engine
Engine Code V6:
6G72 (3.0L SOHC V6)
Engine Displacement V6:
2972 cc (3.0 Liters)
Engine Configuration V6:
60-degree V6, SOHC (Single Overhead Camshaft)
Horsepower V6:
Approx. 195-210 hp @ 5500-6000 rpm (Varies by year and specific tune)
Torque V6:
Approx. 200-215 lb-ft @ 4000-4500 rpm (Varies by year and specific tune)
Fuel System
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended for standard operation, higher may be specified for certain V6 variants or performance models)
Emission Controls:
Catalytic converter, EGR (Exhaust Gas Recirculation), EVAP (Evaporative Emission Control System).
🔧 Transmission
Standard
Standard Transmission Type:
5-speed manual transmission (common on 4-cylinder models)
Optional
Optional Transmission Type:
4-speed automatic transmission (common on both 4-cylinder and V6 models, sometimes with a sport mode)
Features
Automatic Transmission Control:
Electronic control for shift points and line pressure.
Transmission Fluid Type:
ATF (Automatic Transmission Fluid) - Specific Mitsubishi or equivalent (e.g., Diaqueen SPIII or Dexron III equivalent depending on application and year). Manual transmission fluid (e.g., GL-4 or GL-5 gear oil).
📐 Dimensions
Exterior
Length:
Approx. 187.4 inches (4760 mm)
Width:
Approx. 70.9 inches (1800 mm)
Height:
Approx. 55.7 inches (1415 mm)
Wheelbase:
Approx. 107.1 inches (2720 mm)
Cargo
Trunk Volume:
Approx. 15.5 cubic feet (439 liters)
Weights
Curb Weight Range:
Approx. 3100 - 3400 lbs (1400 - 1550 kg), depending on engine and trim level.
Gross Vehicle Weight Rating Gvwr:
Typically around 4200 - 4500 lbs (1900 - 2040 kg).
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star rating for driver and passenger in frontal crash tests (as per NHTSA data for similar vehicles of the era).
IIHS Frontal Offset:
Good to Acceptable rating in IIHS frontal offset crash tests for many vehicles of this generation.
Active Features
ABS:
Available Anti-lock Braking System (ABS) on higher trim levels or as an option.
Traction Control:
Limited availability of traction control systems on this generation.
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
3-point front and rear seatbelts, pretensioners for front occupants.
Body Structure:
Reinforced body structure and crumple zones designed for occupant protection.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette player, optional CD player. Typically 4-6 speaker configurations.
Climate Control:
Manual climate control standard, with optional automatic climate control on higher trim levels.
Driver Assistance
Cruise Control:
Standard on most models.
Power Accessories:
Power windows, power door locks, and power mirrors were common features, with power driver's seat available on higher trims.
Connectivity
Connectivity Features:
Limited connectivity by modern standards. Primarily focused on audio system and basic vehicle functions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 to 7,500 miles (6,000 to 12,000 km) or 6 to 12 months, depending on driving conditions (severe vs. normal) and oil type used. Consult manual for specifics.
Air Filter Replacement:
Every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Every 30,000 to 100,000 miles (48,000 to 160,000 km) depending on spark plug type (copper vs. platinum/iridium).
Timing Belt Replacement:
Critical: 60,000 to 100,000 miles (96,000 to 160,000 km) for the 4G63 engine. Failure can cause catastrophic engine damage. Manual provides exact interval.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5 - 5.0 quarts (4.3 - 4.7 liters) with filter. SAE 5W-30 or 10W-30 recommended, check manual for specifics and API service classification.
Coolant Type:
Ethylene glycol-based antifreeze/coolant. Typically a green color. A 50/50 mix with distilled water. Check manual for exact Mitsubishi specification.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Mounts:
Worn or broken engine mounts can cause vibration and clunking noises.
Suspension Components:
Wear in ball joints, tie rod ends, and control arm bushings can lead to premature tire wear and sloppy handling.
Automatic Transmission Solenoids:
Failure of transmission solenoids can cause harsh shifting or transmission 'limp' mode.
Exhaust System Corrosion:
Rust and corrosion can affect exhaust pipes, mufflers, and catalytic converters, especially in regions with harsh winters.
Power Steering Leaks:
Leaks from the power steering pump or rack can occur due to aging seals.
📚 Vehicle History
Brand Heritage
Mitsubishi History:
Mitsubishi Motors, a division of the Mitsubishi conglomerate, has a long history dating back to the early 20th century, entering the automotive market significantly in the post-WWII era.
Model Evolution
Galant Evolution:
The Galant has been in continuous production since 1969, evolving through various generations and design languages, often serving as Mitsubishi's flagship sedan in many markets. The 8th generation (1997-2001) represented a significant styling and engineering update.
Production
Production Locations:
Primarily produced in Japan (Okazaki Plant), with some production or assembly occurring in other global locations depending on the market.
Production Years Global:
1997-2001 (for the 8th generation in North America and other key markets). Global production might have slightly different start/end dates.
🏆 Awards & Recognition
Recognitions
Automotive Awards:
While specific major awards for the 1997-2001 Galant are less prominent than some competitors, the model was generally well-regarded for its styling and value proposition within its segment during its production run.
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