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Mitsubishi Galant 1989-1993 Service Repair Manual

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$17.99
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Generation: Eighth Generation (E80) Generation Code: E80 Codes Model Years Covered: 1989, 1990, 1991, 1992, 1993 👋 Introduction Market Position Vehicle Segment:...
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类型: Car
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斯库: 173883
Mitsubishi Galant 1989-1993 Service Repair ManualMitsubishi Galant 1989-1993 Service Repair ManualMitsubishi Galant 1989-1993 Service Repair ManualMitsubishi Galant 1989-1993 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Generation:
Eighth Generation (E80)
Generation Code:
E80
Codes
Model Years Covered:
1989, 1990, 1991, 1992, 1993
👋 Introduction
Market Position
Vehicle Segment:
Mid-size Sedan
Target Audience:
Enthusiast owners, independent repair shops, DIY mechanics.
Competitive Analysis
Competitors 1989-1993:
Toyota Camry, Honda Accord, Ford Taurus, Chevrolet Lumina, Nissan Maxima.
Distinguishing Factors:
Known for its distinctive styling (especially later models in this generation), comfortable ride, and often reliable powertrain options. Mitsubishi's approach often included a focus on technology and refinement for its class.
Key Features
Vehicle Highlights:
Sleek aerodynamic design, spacious interior, available V6 engines, advanced (for the era) features like optional all-wheel drive on some variants.
Manual Value Proposition:
Provides in-depth knowledge enabling owners to maintain, diagnose, and repair their Galant effectively, saving on dealership service costs and extending vehicle lifespan.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
PDF
Source Type:
Official or Equivalent Factory Documentation
Digital Delivery:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnosis, tuning, component replacement (e.g., pistons, rings, valves, bearings), lubrication system, cooling system, fuel system, exhaust system.
Transmission:
Manual and Automatic transmission repair, diagnosis, fluid changes, seal replacement, clutch service, torque converter service.
Drivetrain:
Front-wheel drive systems, driveshafts, CV joints, differential service.
Suspension:
Front and rear suspension component diagnosis, replacement (struts, shocks, control arms, ball joints, bushings), alignment procedures, spring replacement.
Brakes:
Disc and drum brake system service, hydraulic system bleeding, pad and shoe replacement, caliper and wheel cylinder service, parking brake adjustment.
Steering:
Power steering system diagnosis, pump replacement, rack and pinion service, steering column repair, alignment adjustments.
Electrical:
Full electrical system schematics, wiring diagrams, battery, charging system (alternator, regulator), starting system (starter), ignition system, lighting, instrumentation, power windows, locks, mirrors, HVAC controls, diagnostic trouble codes (DTCs).
Body:
Body panel repair, door mechanisms, glass replacement, interior trim, weatherstripping, bumper service, paint and corrosion protection information.
HVAC:
Heating, ventilation, and air conditioning system diagnosis, refrigerant handling (with appropriate safety warnings), component replacement (compressor, condenser, evaporator, blower motor), system charging.
Safety Systems:
Seat belt operation and adjustment, airbag system (if applicable and covered in factory manuals for this era, though less common for full diagnosis in this era's manuals), basic structural safety information.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid level checks and top-offs, filter replacements (oil, air, fuel), spark plug replacement, belt inspection and replacement, brake inspection.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems, symptom-based troubleshooting guides, electrical diagnostic flowcharts.
Repair:
Step-by-step repair instructions for virtually every mechanical and electrical component, including torque specifications, special tool requirements, and assembly sequences.
Disassembly Reassembly:
Detailed instructions for removing, overhauling, and reinstalling major vehicle components and systems.
Wiring Diagrams:
Comprehensive, high-quality wiring diagrams for all vehicle systems, color-coded for clarity.
Specifications Data:
All necessary technical specifications, measurements, tolerances, clearances, and torque values for component assembly and adjustment.
Technical Depth
Depth Level:
Comprehensive Workshop Level
Diagnostic Capability:
Advanced diagnostic procedures, including interpretation of diagnostic trouble codes and use of specialized test equipment.
Component Rebuilds:
Detailed instructions for complete engine, transmission, and differential rebuilds.
Troubleshooting Complexity:
Covers simple to complex issues, including intermittent electrical faults and hard-to-diagnose mechanical problems.
Special Tools:
Identification of required special tools, often with diagrams or part numbers.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Printability:
Printable pages
Resolution:
High resolution for clear diagrams and text
Print Quality
Image Clarity:
Excellent clarity for diagrams and illustrations
Text Readability:
Crisp and easy-to-read text
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
Completeness
Completeness Level:
Comprehensive Factory Service Manual Equivalent
Section Organization:
Logical organization by vehicle system and procedure
⚙️ Engine Specifications
Primary Engine
Engine Code Typical:
4G63 (2.0L DOHC Turbocharged - GSR/VR-4), 6A12 (2.0L V6 MIVEC), 6G72 (3.0L V6 SOHC).
Engine Displacement Common:
2.0L (1997cc), 2.5L (2498cc, 6A13 V6), 3.0L (2972cc).
Performance
Horsepower Range:
Approximately 135 hp to 240 hp (depending on engine and trim, e.g., VR-4).
Torque Range:
Approximately 125 lb-ft to 250 lb-ft (depending on engine).
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Ignition System:
Electronic Ignition (Distributorless or Distributor-based depending on specific engine and year)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual
Optional
Transmission Type Optional:
4-speed Automatic
Features
AWD Availability:
Available on performance models like the Galant VR-4, featuring a sophisticated Active Four-Wheel Drive system.
Transmission Fluid Spec Auto:
ATF SPII-3 or equivalent (refer to manual for exact specification, e.g., DiaQueen J3)
Transmission Fluid Spec Manual:
GL-4 Gear Oil (e.g., SAE 75W-90)
📐 Dimensions
Exterior
Length Approx:
181.1 - 184.1 inches (4600 - 4676 mm)
Width Approx:
69.1 inches (1755 mm)
Height Approx:
54.5 - 56.5 inches (1384 - 1435 mm)
Wheelbase Approx:
104.3 inches (2650 mm)
Weights
Curb Weight Approx:
3000 - 3400 lbs (1360 - 1542 kg)
🛡️ Safety Features
Ratings
NHTSA Impact Ratings Era:
Era-appropriate ratings, typically focused on frontal impact. Specific ratings can vary by model year and testing protocols of the time.
Active Features
ABS:
Available Anti-lock Braking System (ABS) on many models, particularly higher trims.
Passive Features
Airbags:
Driver-side airbag became increasingly common during this generation. Passenger airbag less common for early years.
Seat Belts:
3-point seat belts with pretensioners (driver side) common.
Crumple Zones:
Designed with energy-absorbing front and rear crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette player. Premium sound systems with multiple speakers were optional.
Climate Control:
Manual HVAC controls. Automatic Climate Control was an option on higher trims.
Driver Assistance
Cruise Control:
Standard on most models, utilizing vacuum or electronic actuation.
Connectivity
Connectivity Features:
Primarily focused on basic automotive functions. No advanced connectivity like Bluetooth or USB available from the factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 miles (4,800 - 8,000 km) or 3-6 months, using the recommended oil viscosity.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or annually, or sooner if driving in dusty conditions.
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type (e.g., standard vs. platinum).
Timing Belt Replacement:
Crucial for interference engines like the 4G63. Recommended every 60,000 - 90,000 miles (96,000 - 144,000 km) or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Viscosity:
10W-30 or 5W-30 (refer to manual for specific engine and climate conditions).
Coolant:
Ethylene Glycol based antifreeze/coolant, typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 Hydraulic Brake Fluid.
Known Issues
Common Wear Items:
CV joints, suspension bushings, wheel bearings, exhaust system components, catalytic converter.
Electrical Gremlins:
As with many vehicles of this era, some owners report issues with aged wiring harnesses, sensors, and control modules, particularly in humid climates.
Engine Performance Slight Decline:
Carbon buildup in the intake manifold and on valves can occur over time, affecting performance. Regular cleaning is recommended.
Automatic Transmission Harshness:
Some transmissions may exhibit slightly harsher shifts with age; regular fluid changes are crucial for longevity.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors History:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer, has a history dating back to the early 20th century with diverse industrial roots. Known for its engineering, particularly in areas like four-wheel-drive and turbocharging.
Model Evolution
Galant Lineage:
The Galant is one of Mitsubishi's longest-running nameplates, with roots in the 1960s. This eighth generation (E80) represented a significant styling and engineering update, moving towards a more global platform and advanced features.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with potential assembly in other countries depending on market.
Production Run Generation:
Eighth generation (E80) produced from 1987 to 1993/1994 (depending on market and specific model variations).
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
Specific awards for this generation are less prominent in widespread automotive history compared to some direct competitors, but it was generally well-regarded for its design and value in its class. Earned favorable reviews for comfort and handling.
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