🏷️ Basic Information

Make:

Mitsubishi

Model:

Galant

Chassis Codes:

E3_E5_E7_E8 Series

Generation Designation:

E3_E5_E7_E8 Series (Globally)

Generation Years:

1987-2003 (across all markets, with this manual covering 1990-2000 domestic/export variations)

👋 Introduction

Model Segment:

Mid-size sedan/coupe

Target Audience:

DIY mechanics, independent repair shops, owners seeking in-depth maintenance and repair knowledge.

Key Competitors:

Toyota Camry, Honda Accord, Nissan Altima, Ford Taurus, Chevrolet Lumina.

Model Strengths:

Stylish design (especially E3_E5 generations), comfortable ride, available V6 engines, good value proposition.

Manual Value Proposition:

Enables owners to perform complex repairs, saving money on dealership services and ensuring proper maintenance for longevity.

📋 Manual Details

Covered Years:

1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000

Regional Coverage:

Likely covers North American (USA, Canada) and potentially some European/Australian specifications, depending on the specific source of the PDF.

Estimated Page Count:

1500-2500+ (typical for comprehensive service manuals covering multiple years and variants)

Manual Type:

Factory Service Manual / Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Powertrain:

Engine mechanical, lubrication, cooling, fuel system (MPI, injection), exhaust, ignition system, engine control system (ECU), manual transmission, automatic transmission, transaxle.

Chassis:

Clutch, brakes (hydraulic, ABS), steering (power steering), suspension (front strut, rear multi-link), wheels, tires, driveline (front-wheel drive, optional AWD).

Electrical:

Battery, charging system (alternator), starting system, lighting (headlights, taillights, interior), instruments and gauges, wipers and washers, horn, power windows, power locks, mirrors, seats, audio system, climate control (HVAC), SRS airbag system.

Body:

Body construction, exterior panels, interior trim, doors, windows, locks, bumpers, seats, safety restraints.

Maintenance Procedures:

Scheduled maintenance intervals, oil changes, filter replacements (oil, air, fuel), spark plug replacement, brake fluid flush, coolant flush, transmission fluid service, power steering fluid service, differential fluid service (if applicable).

Repair Procedures:

Engine overhaul, cylinder head repair, piston and connecting rod service, crankshaft service, transmission rebuild (manual and automatic), brake caliper and rotor replacement, master cylinder service, power steering pump and rack repair, suspension component replacement (struts, ball joints, bushings), exhaust system repair, electrical component troubleshooting and replacement, body panel repair.

Diagnostic Procedures:

On-board diagnostics (OBD-I), trouble code interpretation, symptom-based troubleshooting guides, electrical schematic interpretation, pressure testing (fuel, oil, coolant), vacuum testing.

Diagnostic Complexity:

Advanced diagnostics, including electrical tracing, component testing with multimeters and oscilloscopes, fuel injector testing, and sensor output analysis.

Rebuild Level:

Complete engine and transmission rebuild procedures, including torque specifications, clearances, and assembly sequences.

Troubleshooting Scope:

Comprehensive troubleshooting for all major systems, addressing common drivability issues, starting problems, electrical faults, and noise diagnosis.

📊 Manual Specifications

PDF Quality:

High resolution, clear text and diagrams. Likely searchable by keywords.

Printability:

Printable pages, allowing users to print specific sections or the entire manual.

Binding Type For Digital Product:

N/A (Digital PDF)

Paper Type For Digital Product:

N/A (Digital PDF)

Manual Completeness:

Comprehensive factory-level coverage, encompassing routine maintenance to major overhauls.

⚙️ Engine Specifications

Engine Codes:

4G63 (2.0L I4 SOHC/DOHC), 6G72 (3.0L V6 SOHC)

Displacement:

1997cc (4G63), 2972cc (6G72)

Fuel System:

Multi-point Fuel Injection (MPI)

Horsepower 4G63:

Approx. 135-140 hp (SOHC), 195-200 hp (DOHC Turbo - GSR/VR-4)

Torque 4G63:

Approx. 125-130 lb-ft (SOHC), 200-203 lb-ft (DOHC Turbo - GSR/VR-4)

Horsepower 6G72:

Approx. 170-175 hp

Torque 6G72:

Approx. 180-185 lb-ft

Ignition System:

Electronic ignition (distributor or distributorless depending on year/model)

Emission Controls:

Catalytic converter, EGR system, oxygen sensors.

🔧 Transmission

Transmission Type Standard:

5-speed Manual Transmission

Transmission Type Optional:

4-speed Automatic Transmission

Drivetrain Options:

Front-Wheel Drive (FWD), All-Wheel Drive (AWD) - primarily on VR-4 models.

Manual Transmission Fluid:

API GL-4 or GL-5, SAE 75W-90 or 80W-90 (Refer to manual for exact spec).

Automatic Transmission Fluid:

Dexron III or equivalent (Refer to manual for exact spec).

📐 Dimensions

Wheelbase:

Approx. 104.1 inches (2645 mm) for E3_E5 generations.

Length:

Approx. 182.9 inches (4645 mm) for E3_E5 generations.

Width:

Approx. 69.3 inches (1760 mm) for E3_E5 generations.

Height:

Approx. 54.1 inches (1375 mm) for E3_E5 generations.

Curb Weight:

Ranges from approx. 3000 lbs (1360 kg) to over 3500 lbs (1590 kg) depending on engine and drivetrain.

Gross Vehicle Weight Rating:

Refer to vehicle VIN plate or manual for specific GVWR.

Trunk Volume:

Approx. 15.1 cubic feet (0.428 m³) (Varies by sedan/coupe and specific year).

🛡️ Safety Features

Anti Lock Brakes:

Optional on most models, standard on higher trims and VR-4.

Traction Control:

Available on some AWD VR-4 models.

Airbags:

Driver's airbag standard from early 1990s, passenger airbag optional/standard on later models. SRS system coverage is crucial in the manual.

Seat Belts:

Three-point front and rear seatbelts.

Crash Test Results:

NHTSA and IIHS ratings for this era may vary. Manual provides vehicle-specific safety system details.

💡 Technology Features

Audio System:

Factory AM/FM stereo with cassette player, optional CD player. Basic speaker setup.

Climate Control:

Manual climate control (HVAC) with fan speed, temperature, and vent selection. Optional automatic climate control on higher trims.

Cruise Control:

Standard on most models.

Connectivity Features:

Limited by era; no integrated Bluetooth or USB ports. Aftermarket solutions are common.

🔧 Maintenance

Oil Change Interval:

Typically every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on driving conditions (refer to manual for specific recommendation).

Timing Belt Replacement:

Crucial for 4G63 engines. Usually recommended every 60,000-90,000 miles (96,000-145,000 km) or 5-7 years. Failure can cause severe engine damage.

Spark Plug Replacement:

Varies by plug type, typically 30,000-100,000 miles (48,000-160,000 km) for platinum/iridium plugs.

Engine Oil Capacity:

Approx. 4.0-4.5 quarts (3.8-4.3 L) for 4-cylinder, 4.5-5.0 quarts (4.3-4.7 L) for V6 (with filter change, refer to manual).

Engine Oil Type:

API SJ/SL/SM or equivalent, SAE 5W-30 or 10W-30 recommended (refer to manual).

Coolant Type:

Ethylene glycol based, typically a green or orange long-life coolant. Consult manual for exact type and mixture ratio (e.g., 50/50).

Brake Fluid Type:

DOT 3 or DOT 4 (Refer to manual for specific recommendation).

Common Problems:

Timing belt failure (critical maintenance item), O2 sensor failure, catalytic converter issues, idle air control valve problems, automatic transmission solenoid issues, suspension wear (bushings, ball joints), rust on body panels (especially in certain climates).

4G63 Specific Notes:

Known for its robustness but requires meticulous timing belt maintenance. Turbocharged versions (VR-4) require more specialized care.

📚 Vehicle History

Mitsubishi Motors Legacy:

Mitsubishi's history of performance-oriented vehicles and robust engineering, particularly with its 4G63 engine.

Galant Lineage:

The Galant has a long history dating back to the 1960s, known for its front-engine, rear-drive (early models) and later front-engine, front-drive or AWD configurations. The 1990-2000 era represents the E3, E5, E7, and E8 generations, with the E5/E7/E8 being particularly notable for their sleek styling and performance variants like the VR-4.

Manufacturing Locations:

Primarily Japan, with some assembly in other global locations.

Sales Performance:

The Galant was a significant model for Mitsubishi in the 1990s, competing strongly in the mid-size segment.

🏆 Awards & Recognition

Model Accolades:

While specific awards for every model year are hard to pinpoint, the Galant was generally well-regarded for its styling and value in its segment during the 1990s. The VR-4 variant was often praised for its performance capabilities.