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Mitsubishi Galant 1989 Full Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1989 Generation: E30 Codes Chassis Code: E3xA 👋 Introduction Market Position Vehicle Segment: Mid-size sedan, competing in a highly contested segment...
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Mitsubishi Galant 1989 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1989
Generation:
E30
Codes
Chassis Code:
E3xA
👋 Introduction
Market Position
Vehicle Segment:
Mid-size sedan, competing in a highly contested segment known for reliability and practicality.
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Ford Taurus, Chevrolet Lumina, Nissan Maxima, Mazda 626.
Key Features
Powertrain Options:
Known for its transversely mounted engines, offering both FWD and AWD (some configurations) layouts, with a focus on smooth performance.
Design Philosophy:
The E30 generation Galant emphasized aerodynamic styling and advanced engineering for its time, often featuring sophisticated multi-link suspension and advanced engine management.
Manual Value Proposition
Target Audience:
Enthusiasts, DIY mechanics, and owners looking to perform comprehensive maintenance and repairs, ensuring the longevity of their classic Galant.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service & Repair Manual
Language:
English
Format:
PDF Download
Page Count
Estimated Page Count:
Over 500 pages (typical for full service manuals of this era)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, valve train, timing systems, lubrication, cooling.
Engine Performance:
Fuel delivery, injection systems (MPI/GDI specific), ignition systems, emission control systems, turbocharging (if applicable), engine diagnostics.
Transmission Manual:
Clutch system, manual gearbox overhaul, gear selection mechanisms, fluid specifications.
Transmission Automatic:
Automatic transmission overhaul, torque converter, hydraulic controls, electronic controls (if applicable), fluid specifications, shifting mechanisms.
Drivetrain:
Front-wheel drive (FWD) axle shafts, CV joints, differentials, rear-wheel drive (RWD) components (if applicable), driveshafts, U-joints.
Brakes:
Front and rear brake systems (disc/drum configurations), hydraulic lines, master cylinder, calipers, wheel cylinders, parking brake, ABS system (if equipped).
Suspension:
Front suspension (MacPherson struts, control arms, ball joints, sway bars), rear suspension (independent setups, multi-link), shock absorbers, springs, bushings.
Steering:
Power steering system, steering rack/box, tie rods, steering column, hydraulic pump, fluid specifications.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), ignition switch, wiring diagrams for all circuits, fuses, relays.
Lighting:
Headlights, taillights, interior lights, turn signals, brake lights, bulb specifications, wiring.
Body And Chassis:
Body panel removal/installation, door mechanisms, window regulators, sunroof (if equipped), interior trim, structural components, corrosion prevention.
HVAC:
Heating, ventilation, and air conditioning system components, refrigerant types, service procedures, controls.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter, fuel injectors, pressure regulator.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad inspection.
Repair:
Step-by-step disassembly and reassembly instructions for all major components and systems, component testing and diagnosis.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common and uncommon problems across all vehicle systems.
Diagnostics:
Procedures for checking system performance, diagnosing electrical faults, and interpreting diagnostic trouble codes (if applicable for the era).
Rebuilding:
Detailed instructions for the overhaul and rebuilding of engines, transmissions, and other major mechanical components.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds, suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable for quick information retrieval.
Print Quality
Digital Rendering:
High-resolution scans ensuring clarity of diagrams and text.
Binding Type
Digital Format:
N/A (Digital Download)
Paper Type
Digital Format:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
4G63 (2.0L SOHC/DOHC), 6G71 (2.5L V6 SOHC).
Displacement Examples:
1997cc (2.0L), 2497cc (2.5L V6).
Performance
Horsepower Range Example 4G63:
100-135 HP (naturally aspirated SOHC), up to 195 HP (DOHC Turbo variants like GSR/GTO).
Torque Range Example 4G63:
120-170 lb-ft (naturally aspirated SOHC), up to 203 lb-ft (DOHC Turbo).
Horsepower Range Example 6G71:
150-170 HP (V6).
Torque Range Example 6G71:
170-190 lb-ft (V6).
Fuel System
Fuel Delivery Type:
Multi-Point Fuel Injection (MPI) standard, some advanced electronic fuel injection (EFI) systems. Carbureted models may exist in certain markets.
Fuel Type:
Unleaded Gasoline.
Engine Management
Ignition System:
Distributor-based or distributorless ignition systems (DIS) depending on trim and engine.
Emission Controls:
Catalytic converter, EGR (Exhaust Gas Recirculation), O2 sensors, secondary air injection (market dependent).
🔧 Transmission
Standard
Transmission Type FWD:
5-speed manual transmission.
Optional
Transmission Type Automatic:
4-speed automatic transmission (e.g., F4A33).
Features
Drive Layout:
Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) available on some performance or higher trim models (e.g., GSR, AWD sedan).
Fluid Specifications
Manual Transmission Fluid Type:
API GL-4 Gear Oil, viscosity SAE 75W-90 or 80W-90 (refer to manual for specific capacity).
Automatic Transmission Fluid Type:
Mitsubishi DiaQueen SPII/SPIII or equivalent ATF (refer to manual for specific capacity).
📐 Dimensions
Exterior
Length Example:
Approx. 4,550 mm (179.1 in).
Width Example:
Approx. 1,715 mm (67.5 in).
Height Example:
Approx. 1,385 mm (54.5 in).
Weights
Curb Weight Example:
Approx. 1,250 - 1,450 kg (2,755 - 3,197 lbs) depending on engine and trim.
Wheelbase Example:
Approx. 2,600 mm (102.4 in).
🛡️ Safety Features
Ratings
Crash Test Data Availability:
Limited by era; NHTSA/IIHS data from this period may be available but not as extensive as modern standards.
Active Features
Anti Lock Brakes Availability:
Optional on some trims, standard on higher performance models.
Passive Features
Seatbelts:
Front seatbelt pretensioners on some models, manual three-point belts.
Airbags:
Driver's side airbag became an option or standard on higher trims towards the end of the E30 generation. Passenger airbags were rare or unavailable.
💡 Technology Features
Infotainment
Audio System:
AM/FM Stereo cassette player, optional CD player. Speaker configurations vary by trim level.
Driver Assistance
Cruise Control:
Optional on most trims, standard on higher-end models.
Active Suspension:
Electronically controlled suspension (ECS) was available on some higher-trim models (e.g., GTZ), allowing for adjustable ride height and damping.
Connectivity
Exterior Features:
Power mirrors, power windows, power sunroof (optional). Antenna might be manual or power operated.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, using quality synthetic or conventional oil as recommended.
Engine Oil Filter Replacement:
With every oil change.
Spark Plug Replacement:
Every 30,000-60,000 miles depending on plug type (copper, platinum).
Timing Belt Replacement:
Crucial for 4G63 engines. Typically every 60,000-90,000 miles or 5-7 years due to the interference nature of the engine. Manual will specify exact interval and procedure.
Fluid Specifications
Engine Oil Type Example:
API SG/SH or higher. Viscosity SAE 5W-30 or 10W-40 (check manual for specific climate/engine recommendations).
Engine Coolant Type:
Ethylene Glycol based coolant (e.g., Zerex, Prestone) mixed 50/50 with distilled water. Capacity typically 6-8 liters.
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for exact specification).
Power Steering Fluid Type:
ATF Dexron II or equivalent (check manual for exact specification).
Known Issues
Common Galant E30 Issues:
Timing belt failure (if not replaced on schedule), CV joint wear, power steering pump leaks, ignition coil failures, rust in wheel wells and rocker panels, minor electrical gremlins common in vehicles of this age.
📚 Vehicle History
Brand Heritage
Mitsubishi Automotive History:
Mitsubishi Motors has a long history dating back to the early 20th century, with a reputation for robust engineering and innovation, particularly in areas like four-wheel drive and performance engines.
Model Evolution
Galant Generations:
The 1989 Galant belongs to the fifth generation (E30 series), introduced in 1987. It represented a significant styling and technological advancement over its predecessor, featuring sleeker lines and improved aerodynamics. It was also the first generation to offer all-wheel drive and an independent rear suspension on some models.
Production
Production Location:
Primarily Japan, with some models assembled in other countries depending on market.
Production Years E30:
1987-1993
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The Galant VR-4 (performance variant of this generation, though often considered a separate model) was a strong contender and received acclaim for its performance and technology. While the standard Galant may not have specific 'awards', it was recognized for its value and solid engineering.
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