Mitsubishi Galant 1992-1998 All Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Model Generation: Eighth Generation (1992-1998) Chassis Code: E84A (Sedan), E88A (Station Wagon) Codes Product Code Identifier: Mitsubishi Galant 1992-1998 All Service Repair...

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类型: Car

斯库: 81841

标签: 1992 1993 1994 1995 1996 1997 1998 Car Cars Galant Misc Mitsubishi

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Model Generation:

Eighth Generation (1992-1998)

Chassis Code:

E84A (Sedan), E88A (Station Wagon)

Codes

Product Code Identifier:

Mitsubishi Galant 1992-1998 All Service Repair Manual PDF Download

👋 Introduction

Market Position

Segment:

Mid-size Sedan/Wagon

Target Audience:

DIY enthusiasts, independent repair shops, owners seeking detailed repair information.

Competitive Analysis

Key Competitors:

Toyota Camry, Honda Accord, Nissan Altima, Ford Taurus, Chevrolet Lumina.

Key Features

Value Proposition:

Offers a robust and reliable platform with unique styling and available AWD, catering to a diverse range of drivers.

Manual Value:

Provides comprehensive DIY repair capabilities, saving owners significant costs on dealership or independent mechanic services.

📋 Manual Details

Coverage Areas

Years Covered:

1992, 1993, 1994, 1995, 1996, 1997, 1998

Regions Covered:

Global (relevant to models sold between 1992-1998, though specific engine/transmission options may vary by market)

Page Count

Estimated Page Count:

2000+

Manual Type

Manual Type:

Comprehensive Service and Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed overhaul procedures, component testing, diagnosis, timing belt/chain replacement, gasket replacements, emissions control systems.

Engine Performance:

Fuel injection system (MPI, GDI for certain variants), ignition system, cooling system, lubrication system, intake and exhaust systems.

Transmission Manual:

Repair, overhaul, clutch service, gear linkage adjustment, synchronizer replacement.

Transmission Automatic:

Diagnosis, fluid service, valve body repair, torque converter replacement, transmission control unit (TCU) testing.

Drivetrain:

Front-wheel drive (FWD), all-wheel drive (AWD) systems, driveshafts, CV joints, differential service.

Suspension:

Front and rear suspension component replacement (struts, shocks, ball joints, bushings, control arms), alignment specifications.

Steering:

Power steering system diagnosis and repair, steering rack replacement, tie rod ends, steering column.

Brakes:

Disc brake overhaul (pads, rotors, calipers), drum brake service, ABS system diagnosis and repair, brake fluid flush and bleeding procedures.

Electrical System:

Wiring diagrams, fuse box locations, relay functions, charging system (alternator, battery), starting system (starter motor).

Lighting And Accessories:

Headlights, taillights, interior lighting, power windows, power locks, mirrors, wipers, horn, audio system.

Body And Chassis:

Panel replacement, door repair, interior trim removal, glass replacement, rust repair guidance, underbody protection.

Climate Control:

HVAC system diagnosis, refrigerant service (R12/R134a transition period), heater core replacement, A/C compressor, blower motor.

Safety Systems:

Seatbelt mechanisms, airbag system diagnosis (where applicable), basic rollover protection.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, fluid checks and top-offs, tire rotation.

Scheduled Maintenance:

15k, 30k, 60k, 90k mile service intervals and associated tasks.

Troubleshooting:

Diagnostic flowcharts for common problems, symptom-based troubleshooting guides.

Component Repair And Replacement:

Step-by-step guides for removing, servicing, and installing virtually all vehicle components.

Diagnostics:

OBD-I (On-Board Diagnostics) code retrieval and interpretation for applicable models, sensor testing, circuit testing.

Engine Rebuilding:

Cylinder head overhauls, piston and ring replacement, crankshaft and connecting rod service, bearing replacement.

Special Tools:

Identification and usage of specific tools required for certain repair procedures.

Technical Depth

Depth:

Highly detailed, covering everything from basic fluid changes to complete engine and transmission rebuilds, electrical system diagnostics, and bodywork repair.

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable PDF for easy navigation and keyword lookup.

Print Quality

Resolution:

High-resolution scans ensuring clear diagrams, illustrations, and text.

Printable:

Printable pages for workshop convenience.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

4G63 (2.0L SOHC)

Displacement 1:

1997 cc

Bore X Stroke 1:

85.0 mm x 88.0 mm

Compression Ratio 1:

9.5:1

Horsepower 1:

135 hp @ 6000 rpm

Torque 1:

137 lb-ft @ 4500 rpm

Secondary Engine

Engine Code 2:

6G72 (3.0L SOHC V6)

Displacement 2:

2972 cc

Bore X Stroke 2:

84.5 mm x 89.0 mm

Compression Ratio 2:

8.5:1

Horsepower 2:

174 hp @ 5500 rpm

Torque 2:

182 lb-ft @ 4500 rpm

Tertiary Engine

Engine Code 3:

6A12 (2.0L DOHC V6 - Primarily JDM, but relevant for import variants)

Displacement 3:

1998 cc

Horsepower 3:

145-160 hp (depending on variant)

Fuel System

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI); Gasoline Direct Injection (GDI) introduced on some later models/variants, particularly in Japan.

Fuel Type:

Unleaded Gasoline (Octane rating as per owner's manual, typically 87 AKI or higher)

Engine Management

ECU Type:

Engine Control Unit (ECU) with OBD-I diagnostic capabilities.

🔧 Transmission

Standard

Transmission Type 1:

5-Speed Manual

Optional

Transmission Type 2:

4-Speed Automatic (INVECS-II with Sport Mode on some V6 models)

Features

AWD Option:

Available on select models (e.g., V6 sedan), typically paired with automatic transmission.

📐 Dimensions

Exterior

Length Sedan:

4715 mm (185.6 in)

Width:

1755 mm (69.1 in)

Height Sedan:

1400 mm (55.1 in)

Wheelbase:

2700 mm (106.3 in)

Weights

Curb Weight Min:

1360 kg (2998 lbs) (approx., 4-cyl manual)

Curb Weight Max:

1550 kg (3417 lbs) (approx., V6 AWD auto)

🛡️ Safety Features

Ratings

NHTSA Front Driver:

Not prominently rated for this era, but generally considered a safe vehicle for its time.

NHTSA Front Passenger:

Not prominently rated for this era.

Active Features

Standard on higher trims and V6 models, optional on lower trims. (Anti-lock Braking System)

Passive Features

Airbags:

Driver and passenger airbags standard on most models from mid-production (around 1994/1995 onwards).

Seatbelts:

3-point front and rear seatbelts, pretensioners for front belts on later models.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player on higher trims. Basic amplifier and speaker configurations.

User Interface:

Analog gauges and manual controls for climate and audio systems. Limited digital integration.

Driver Assistance

Cruise Control:

Available on most models, electronically controlled.

Traction Control:

Limited availability, typically found on higher-performance AWD variants. (Mitsubishi's 'TCL' system).

Connectivity

Bluetooth:

Not available.

Usb Ports:

Not available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first. (Check manual for specific engine oil type).

Timing Belt Replacement:

Every 60,000 miles (96,000 km) or 4-5 years (critical for 4G63 engine to prevent catastrophic damage).

Coolant Flush:

Every 30,000 miles (48,000 km) or 2 years.

Fluid Specifications

Engine Oil Type 4G63:

API SG/SH or higher, SAE 5W-30 or 10W-30 (viscosity based on ambient temperature). Consult manual for exact specification.

Engine Oil Type 6G72:

API SG/SH or higher, SAE 5W-30 or 10W-30 (viscosity based on ambient temperature). Consult manual for exact specification.

Transmission Fluid Manual:

API GL-4, SAE 75W-90 Gear Oil (e.g., Mitsubishi Diaqueen Genuine Gear Oil).

Transmission Fluid Automatic:

Dexron II or Dexron III compatible ATF (Automatic Transmission Fluid). Refer to manual for specific Mitsubishi spec.

Coolant Type:

Ethylene Glycol based antifreeze, mixed 50/50 with distilled water. (Green or Red/Orange depending on spec)

Brake Fluid Type:

DOT 3 or DOT 4.

Known Issues

Timing Belt Failure:

Critical failure point on 4G63; requires adherence to replacement intervals to prevent engine damage.

Automatic Transmission Slipping:

Can occur with age and mileage, often related to fluid degradation or solenoid issues.

Suspension Bushings:

Wear and tear leading to knocking sounds or imprecise handling.

Power Steering Leaks:

Hoses and seals can degrade over time.

ABS Sensor Failure:

Wheel speed sensors can fail, triggering ABS warning lights.

Exhaust Manifold Cracks:

Can occur on some 4-cylinder models due to heat cycles.

📚 Vehicle History

Brand Heritage

Brand Positioning:

Mitsubishi, a major Japanese automotive manufacturer with a history of innovative and performance-oriented vehicles.

Model Evolution

Previous Generation:

Mitsubishi Galant (E30 Series, 1987-1993)

Next Generation:

Mitsubishi Galant (JS Series, 1998-2003)

Production

Production Period:

1992-1998

Assembly Locations:

Japan (various plants), and North America (Normal, Illinois, USA) for the North American market.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The Galant was often a contender and sometimes named to Car and Driver's '10Best' list in earlier generations, but less frequently in this specific era.

Motor Trend Car Of The Year:

Not a recipient for this generation.

Ratings

Consumer Reports Reliability:

Varied reliability scores depending on specific powertrain and year; often mid-pack compared to segment leaders.