Mitsubishi Galant 1988-1992 All Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Years Covered: 1988, 1989, 1990, 1991, 1992 👋 Introduction Market Position Vehicle Segment: Mid-size Sedan / Coupe Target Audience: DIY Enthusiasts, Independent...

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类型: Car

斯库: 81840

标签: 1988 1989 1990 1991 1992 Car Cars Galant Misc Mitsubishi

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Years Covered:

1988, 1989, 1990, 1991, 1992

👋 Introduction

Market Position

Vehicle Segment:

Mid-size Sedan / Coupe

Target Audience:

DIY Enthusiasts, Independent Repair Shops, Galant Owners seeking detailed maintenance and repair information

Competitive Analysis

Competitors:

Toyota Camry, Honda Accord, Ford Taurus, Chevrolet Lumina, Nissan Maxima

Key Features

Design Philosophy:

Aerodynamic styling, focus on comfort and practicality, available performance variants

Powertrain Options:

Diverse engine choices including efficient 4-cylinders and potent V6 options

Manual Value Proposition:

Empowers owners with the knowledge to maintain and repair their vehicle, saving money and ensuring longevity.

📋 Manual Details

Coverage Areas

Manual Type:

Service and Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

All Engine Variants (4G37, 4G63, 4G63T, 6G71)

Fuel System:

Fuel Injection (MPI), Carburetor (where applicable), Fuel Pump, Lines, Tank

Ignition System:

Distributor, Coils, Spark Plugs, Wires, ECU Control

Exhaust System:

Catalytic Converter, Muffler, Pipes, Oxygen Sensors

Cooling System:

Radiator, Fan, Water Pump, Thermostat, Hoses, Coolant

Lubrication System:

Oil Pump, Oil Filter, Oil Pan, Lubrication Passages

Transmission:

Manual & Automatic Transmissions, Clutch System (Manual), Torque Converter (Automatic)

Drivetrain:

Front Wheel Drive (FWD), All Wheel Drive (AWD) Systems (if applicable), Drive Axles, CV Joints

Suspension:

Front and Rear Suspension, Struts, Shocks, Springs, Control Arms, Bushings

Steering:

Power Steering System, Steering Gearbox/Rack, Tie Rods, Steering Column

Brakes:

Front and Rear Brakes (Disc/Drum), ABS System (if equipped), Brake Lines, Master Cylinder, Calipers, Pads/Shoes

Electrical System:

Battery, Charging System (Alternator), Starting System (Starter), Lighting, Fuses, Relays, Wiring Diagrams

Body And Chassis:

Body Panels, Doors, Hood, Trunk, Bumpers, Frame, Corrosion Protection

Interior:

Dashboard, Seats, Upholstery, HVAC Controls, Trim

Climate Control:

Air Conditioning (A/C), Heating, Ventilation, Blower Motor, Compressor, Evaporator, Heater Core

Safety Systems:

Seat Belts, Airbags (if equipped), Restraint Systems

Procedures Included

Maintenance:

Routine Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Top-offs, Belt Inspections

Troubleshooting:

Diagnostic Procedures for Common Issues, Symptom-Based Troubleshooting Guides

Repair:

Step-by-Step Repair Instructions for All Major Components and Systems

Overhaul:

Engine and Transmission Rebuild Procedures

Diagnosis:

DTC (Diagnostic Trouble Code) Interpretation and Resolution

Electrical Diagnostics:

Wiring Diagram Interpretation, Component Testing, Fault Finding

Specifications:

Torque Specifications, Clearances, Tolerances, Fluid Capacities

Wiring Diagrams:

Comprehensive Electrical Schematics for All Systems

Technical Depth

Coverage Depth:

Comprehensive (from basic maintenance to complete engine/transmission rebuilds)

Detail Level:

Detailed, illustrated step-by-step instructions

Diagnostic Tools:

Information on required tools and diagnostic equipment

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable Text (OCR)

Printability:

Printable Pages

Resolution:

High-Resolution Scans

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

Page Count

Estimated Page Count:

~1500-2500 Pages (Typical for comprehensive factory-level manuals of this era)

⚙️ Engine Specifications

Primary Engine

Engine 1 Code:

Engine 1 Displacement:

1.8L (1830cc)

Engine 1 Configuration:

Inline-4, SOHC

Engine 1 Horsepower:

~90-100 hp

Engine 1 Torque:

~105-115 lb-ft

Optional Engine 1

Engine 2 Code:

Engine 2 Displacement:

2.0L (1997cc)

Engine 2 Configuration:

Inline-4, DOHC

Engine 2 Horsepower:

~135-145 hp

Engine 2 Torque:

~125-135 lb-ft

Optional Engine 2

Engine 3 Code:

4G63T (Turbocharged)

Engine 3 Displacement:

2.0L (1997cc)

Engine 3 Configuration:

Inline-4, DOHC, Turbocharged

Engine 3 Horsepower:

~195-200 hp

Engine 3 Torque:

~203-207 lb-ft

Optional Engine 3

Engine 4 Code:

Engine 4 Displacement:

2.5L (2497cc)

Engine 4 Configuration:

V6, SOHC

Engine 4 Horsepower:

~150-160 hp

Engine 4 Torque:

~145-155 lb-ft

Fuel System

Fuel Induction:

Electronic Multi-Point Fuel Injection (MPI) standard on most models, some base models may have Carburetor.

Recommended Fuel:

Unleaded Gasoline (Octane rating as per owner's manual, typically 87 AKI or higher)

Performance

Turbocharger Details:

Garrett T25 or similar for 4G63T models

🔧 Transmission

Standard

Transmission Type 1:

5-Speed Manual

Optional

Transmission Type 2:

4-Speed Automatic (F4A series or similar)

Features

AWD Option:

Available on certain GSX and AWD models, often paired with 4G63T engine.

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 or 80W-90 Gear Oil (Check manual for specific grades and capacities)

Automatic Transmission Fluid:

Mitsubishi Diamond ATF SP-II, SP-III, or equivalent Dexron III/Mercon compatible fluid (Check manual for specific type and capacity)

📐 Dimensions

Exterior

Length:

~178.0 - 184.0 inches (depending on body style and specific year)

Width:

~67.5 - 69.0 inches

Height:

~55.0 - 56.5 inches

Weights

Curb Weight:

~2800 - 3300 lbs (depending on engine and trim)

🛡️ Safety Features

Ratings

NHTSA Ratings:

Information from this era is often not directly comparable to modern standards. Refer to historical data for specific crash test performance.

Active Features

Anti-lock Braking System (Optional on many trims, standard on higher trims and AWD models)

Passive Features

Airbags:

Driver-side airbag became more common during this period, check specific vehicle for availability.

Seatbelts:

3-point seat belts with pretensioners for front occupants standard.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM Cassette Player with optional CD player. Speaker configurations varied by trim level.

Climate Control Interface:

Manual climate control knobs and sliders, some models offered automatic climate control with digital displays.

Driver Assistance

Cruise Control:

Standard on many higher trim levels.

Connectivity

Mobile Integration:

N/A (No factory integration for mobile devices or smartphone connectivity).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles or 3-6 months (whichever comes first), depending on driving conditions and oil type used.

Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on inspection.

Spark Plug Replacement:

Every 30,000-60,000 miles (depending on plug type - copper vs. platinum)

Timing Belt Replacement:

Crucial for 4G63 and 6G71 engines. Typically every 60,000-100,000 miles or 5-7 years. (Interference engine - failure causes severe damage).

Fluid Specifications

Engine Oil Capacity:

Approximately 4.0-5.0 quarts (3.8-4.7 Liters) with filter, depending on engine.

Engine Oil Specification:

API SG or SH, SAE 5W-30 or 10W-30 (Refer to manual for exact viscosity and service category).

Coolant Type:

Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water.

Power Steering Fluid:

Power Steering Fluid (PSF) or ATF Dexron II/III (Check specific manual for recommendation).

Known Issues

Engine Misfires:

Common with aging ignition components (plugs, wires, coils, distributor cap/rotor) or fuel injectors.

Oil Leaks:

Valve cover gaskets, oil pan gaskets, and front/rear main seals are common sources of leaks.

Transmission Issues:

Automatic transmission harsh shifting or delayed engagement can indicate fluid degradation or internal wear. Manual clutch wear is also expected.

Suspension Noise:

Worn ball joints, control arm bushings, and strut mounts can lead to clunking or rattling noises.

Radiator Corrosion:

Over time, radiators can corrode and leak, especially if the cooling system maintenance is neglected.

ABS Sensor Failure:

ABS warning lights can indicate failing wheel speed sensors or ABS control module issues.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors:

Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a history dating back to 1917.

Model Evolution

Galant Generation:

This period (1988-1992) represents the 7th generation (E30 series) of the Mitsubishi Galant.

Styling Changes:

Introduced a sleeker, more aerodynamic design compared to previous generations, often referred to as the 'stardust' design.

Production

Manufacturing Plant:

Primarily manufactured in Japan.

Notable Variants:

LS, GS, GSX (AWD Turbocharged), Eterna (related model)

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

While the specific 1988-1992 generation might not have individual awards listed universally, Mitsubishi's commitment to technology and performance was recognized in the automotive press of the era.

Ratings

Reliability Reputation:

Reputation for reliability varied; the 4G63 engine, in particular, gained a reputation for durability and performance, especially in turbocharged variants. Proper maintenance is key.

Certifications

Emission Standards:

Designed to meet emission standards of the period (e.g., EPA regulations in the US). Manual covers diagnostic and repair procedures related to emission control systems.