🏷️ Basic Information

Make:

Mitsubishi

Model:

Galant

Year:

1992

Chassis Code:

E30, E31, E32, E33, E34, E35, E38, E39

Engine Codes:

4G63, 4G63T (DOHC Turbo), 4G63DOHC, 6G71 (V6)

👋 Introduction

Segment:

Mid-size Sedan / Sport Sedan

Target Audience:

DIY mechanics, independent repair shops, enthusiasts seeking in-depth technical knowledge.

Key Competitors:

Honda Accord, Toyota Camry, Nissan Maxima, Ford Taurus, Chevrolet Lumina.

Galant Distinction:

Known for its stylish design (especially the VR-4 variant), advanced all-wheel-drive system (VR-4), and potent turbocharged engine options. Offered both front-wheel-drive and all-wheel-drive configurations.

Manual Value Proposition:

Provides comprehensive factory-level diagnostic and repair information, enabling users to maintain and repair their vehicles with confidence and accuracy, saving on dealership labor costs.

📋 Manual Details

Markets Covered:

Global (North America, Europe, Asia, Australia - specific to regional variations)

Trim Levels Covered:

All trim levels including GS, VR-4 (USA), GL, GLS, SE, LS (other markets), and special editions

Estimated Page Count:

1500+

Type:

Factory Service Manual / Repair Manual

Language:

English

Format:

Digital Download (PDF)

📖 Manual Coverage

Powertrain:

Engine mechanical, fuel injection, ignition, exhaust, engine management (ECU), cooling, lubrication, turbocharger system (for VR-4), transmission (manual and automatic), clutch, driveline, differentials, axles, transfer case (AWD models).

Chassis:

Suspension (front and rear), steering system, braking system (including ABS), wheels, tires.

Electrical:

Wiring diagrams, lighting system, starting system, charging system, battery, instrumentation, power windows, power seats, power mirrors, remote keyless entry (if equipped), anti-theft system, audio system, climate control system, airbags.

Body:

Exterior body panels, doors, hood, trunk, bumpers, glass, interior trim, seats, dashboard, HVAC system components (blower motor, evaporator, heater core).

Maintenance Procedures:

Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad and rotor replacement, coolant flush, battery maintenance, tire rotation and balancing.

Repair Procedures:

Engine overhaul, cylinder head removal and installation, piston and connecting rod service, crankshaft service, camshaft replacement, fuel injector cleaning and replacement, radiator and hose replacement, water pump replacement, alternator and starter motor replacement, transmission overhaul and rebuild, clutch replacement, brake caliper and master cylinder rebuild/replacement, power steering pump and rack replacement, suspension component replacement (shocks, struts, ball joints, tie rod ends), CV joint replacement, exhaust system repair, body panel repair and replacement, interior component repair.

Troubleshooting:

Diagnostic procedures for engine performance issues, electrical faults, transmission problems, braking system malfunctions, and climate control issues. Includes symptom-based troubleshooting guides and diagnostic trouble codes (DTCs) where applicable.

Diagnostics:

Detailed diagnostic flowcharts, component testing procedures, and specifications for engine control systems, fuel delivery, ignition timing, and emissions controls. VR-4 specific diagnostics for AWD and Active Aero systems.

Depth:

Comprehensive from basic scheduled maintenance to complete engine and transmission rebuilds, including detailed specifications, torque values, and diagnostic procedures. Covers electrical system diagnosis and repair with extensive wiring diagrams.

📊 Manual Specifications

File Type:

PDF

Searchable Text:

Yes

Print Quality:

High Resolution (suitable for printing)

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Code 1:

4G63

Engine Type 1:

2.0L Inline-4 SOHC

Horsepower 1:

135-140 hp @ 6000 rpm (varies by market and tune)

Torque 1:

134-140 lb-ft @ 3500 rpm (varies by market and tune)

Fuel System 1:

Electronic Fuel Injection (EFI)

Ignition System 1:

Electronic Ignition

Engine Code 2:

4G63T

Engine Type 2:

2.0L Inline-4 DOHC Turbocharged

Horsepower 2:

218-244 hp @ 6000 rpm (VR-4)

Torque 2:

203-258 lb-ft @ 3000 rpm (VR-4)

Fuel System 2:

Electronic Fuel Injection (EFI) with Turbocharger

Ignition System 2:

Electronic Ignition with Knock Sensor

Engine Code V6:

6G71

Engine Type V6:

2.5L V6 SOHC

Horsepower V6:

160-170 hp @ 6000 rpm

Torque V6:

150-158 lb-ft @ 4000 rpm

🔧 Transmission

Transmission Type Std:

5-speed Manual

Transmission Type Opt:

4-speed Automatic (F4A33)

AWD System:

Full-time All-Wheel Drive (AWD) with Active All-Wheel Control (AWC) system on VR-4 models, featuring viscous coupling center differential and electronically controlled rear differential.

Manual Transmission Fluid Spec:

API GL-4, SAE 75W-90 (or as specified in manual, e.g., Mitsubishi Diaqueen J2)

Automatic Transmission Fluid Spec:

Dexron III / MERCON equivalent (e.g., Mitsubishi Diaqueen SP-II or SP-III)

📐 Dimensions

Length:

Approx. 179.1 - 180.7 inches (4550 - 4590 mm)

Width:

Approx. 67.7 - 68.5 inches (1720 - 1740 mm)

Height:

Approx. 55.1 - 55.7 inches (1400 - 1415 mm)

Wheelbase:

Approx. 100.4 inches (2550 mm)

Curb Weight:

Approx. 3000 - 3400 lbs (1361 - 1542 kg) depending on engine and drivetrain

Gross Vehicle Weight Rating:

Refer to vehicle's specific VIN plate for GVWR

Trunk Capacity:

Approx. 14.0 - 15.0 cu ft (varies by model year and configuration)

🛡️ Safety Features

NHTSA Ratings:

1992 models generally did not have standardized NHTSA crash test ratings as we know them today. However, contemporary reviews often praised its structural integrity for the era.

Airbags:

Driver-side airbag standard on many models, optional or standard on others. Passenger airbag not common for this model year.

Seatbelts:

Three-point front seatbelts, three-point rear seatbelts (outboard), lap belt (center rear).

Crumple Zones:

Designed with front and rear crumple zones for energy absorption.

ABS:

Anti-lock Braking System (ABS) available as an option or standard on higher trims (e.g., VR-4).

Traction Control:

Limited Slip Differential (LSD) on AWD models, not typically electronic traction control in the modern sense.

💡 Technology Features

Audio System:

Factory AM/FM/Cassette player with optional CD player. Speaker configurations varied by trim level.

Controls:

Manual climate controls with rotary knobs and push buttons. Optional automatic climate control on higher trims.

ABS:

Available Anti-lock Braking System (ABS) for enhanced braking control.

AWD System:

Advanced All-Wheel Drive system on VR-4 models, featuring torque-vectoring capabilities and a viscous coupling center differential for superior traction and handling.

Active Aero Vr4:

The VR-4 featured Active Aerodynamics, which adjusted a rear spoiler angle based on vehicle speed to improve high-speed stability.

🔧 Maintenance

Oil Change Interval:

Every 3,750 - 7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for specific recommendation).

Engine Air Filter:

Inspect every 15,000 miles, replace as needed or every 30,000 miles.

Spark Plugs:

Replace every 30,000 - 60,000 miles (depending on plug type: copper vs. platinum).

Timing Belt:

Replace every 60,000 miles for 4G63/4G63T engines. V6 (6G71) also requires timing belt replacement at similar intervals.

Engine Oil Spec:

API SG or SH, SAE 10W-30 or 5W-30 (check manual for climate-specific viscosity recommendations).

Coolant Spec:

Ethylene glycol-based antifreeze, 50/50 mix with distilled water. Mitsubishi Super Long Life Coolant or equivalent.

Brake Fluid Spec:

DOT 3 or DOT 4 (refer to manual for specific requirement).

Engine Mounts:

Can degrade over time, leading to vibration and rough idle, especially in higher-performance models.

Cv Joints:

Front CV joints can wear, especially on AWD models, leading to clicking noises during turns.

Rust:

Prone to rust on wheel arches, rocker panels, and undercarriage, particularly in regions with road salt.

Oil Leaks:

Valve cover gaskets and oil pan gaskets can leak with age.

Turbocharger Issues Vr4:

Early turbo models may experience issues related to oil starvation or carbon buildup if not maintained properly. Turbo seals can fail.

Electrical Gremlins:

Aging wiring harnesses, relays, and switches can lead to intermittent electrical faults.

📚 Vehicle History

Mitsubishi Motors History:

Mitsubishi Motors Corporation is a Japanese multinational automotive manufacturer founded in 1970 (though automotive production dates back to 1917). Known for its innovative technology, robust engineering, and motorsport success, particularly with models like the Lancer Evolution and Eclipse.

Galant Generations:

The 1992 model year falls within the fifth generation (1987-1993) of the Mitsubishi Galant, known internally as the E30 series. This generation marked a significant design departure with a sleeker, more aerodynamic profile, and introduced the high-performance VR-4 variant.

Vr4 Significance:

The Galant VR-4 was a performance halo car, featuring a turbocharged 4G63 DOHC engine and a sophisticated all-wheel-drive system, which laid the foundation for later iconic Mitsubishi models like the Lancer Evolution.

Production Years:

1987-1993 (E30 Generation)

Manufacturing Locations:

Japan (primarily Mizushima Plant, Okayama)

🏆 Awards & Recognition

Car And Driver 10Best:

The Galant VR-4 was named to Car and Driver's 10Best list for 1991.

Motorsport Heritage:

The E30 chassis and the 4G63T engine formed the basis for Mitsubishi's highly successful rally cars in the World Rally Championship (WRC), contributing to its performance reputation.