🏷️ Basic Information

Make:

Mitsubishi

Model:

Galant

Year:

1995

👋 Introduction

Target Audience:

DIY car enthusiasts, independent repair shops, automotive technicians seeking detailed technical information.

Value Proposition:

Provides comprehensive, DIY-friendly coverage of all major systems, empowering owners to perform maintenance and repairs, saving on labor costs.

Content Completeness:

Extensive coverage of mechanical, electrical, and body systems, including detailed diagnostics and repair procedures.

Technical Accuracy:

Based on factory specifications and procedures, ensuring accurate and reliable repair information.

📋 Manual Details

Manual Type:

Service and Repair Manual

Language:

English

Format:

Downloadable Digital File (Likely PDF)

📖 Manual Coverage

Engine Mechanics:

Engine overhaul, component inspection, timing belt replacement, cylinder head service, piston and connecting rod assembly, crankshaft and bearing service, lubrication system service.

Fuel System:

Fuel injection system diagnosis and repair, fuel pump replacement, fuel filter replacement, fuel injectors, pressure regulator, fuel tank and lines service.

Cooling System:

Radiator, water pump, thermostat, hoses, fan system diagnosis and replacement, coolant specifications.

Exhaust System:

Exhaust manifold, catalytic converter, muffler, pipes, oxygen sensors, diagnosis and replacement.

Ignition System:

Spark plugs, ignition coils, distributor (if applicable), ignition timing, control module diagnosis.

Transmission Manual:

Clutch inspection and replacement, transmission overhaul, gear shift mechanism, fluid specifications, troubleshooting.

Transmission Automatic:

Automatic transmission operation, fluid changes and checks, torque converter service, diagnostic procedures, shift solenoid testing, internal component repair.

Drivetrain:

Front wheel drive axles, CV joints, differential service, driveshaft inspection and repair.

Suspension System:

Front and rear suspension components, shock absorbers, struts, control arms, ball joints, bushings, wheel bearing replacement, alignment specifications.

Steering System:

Power steering system diagnosis and repair, pump, rack and pinion, hoses, fluid specifications, steering column service.

Brake System:

Front and rear brake pads, rotors, calipers, brake lines, master cylinder, power booster, ABS system diagnosis and repair, brake fluid specifications.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system, wiring diagrams, fuses, relays, diagnostic trouble codes (DTCs).

Climate Control:

Air conditioning system (refrigerant, compressor, condenser, evaporator), heater core, blower motor, climate control module diagnosis and repair.

Body And Interior:

Door mechanisms, window regulators, seat adjustments, interior trim removal and installation, body panel alignment, rust repair.

Chassis And Frame:

Frame inspection, structural components, rust prevention and repair.

Emission Control:

Emission control systems, EGR valve, PCV valve, evaporative emission system, OBD-I diagnosis.

Routine Maintenance:

Oil changes, filter replacements, fluid level checks, tire rotation, spark plug replacement, air filter replacement, brake fluid flush.

Troubleshooting:

Diagnostic procedures for common starting, running, and electrical issues, symptom-based troubleshooting guides.

Component Replacement:

Step-by-step instructions for replacing major and minor components across all vehicle systems.

Diagnostic Procedures:

Detailed methods for diagnosing electrical faults, engine performance issues, and other system malfunctions.

Rebuilding Procedures:

Comprehensive instructions for rebuilding engines, transmissions, and other complex mechanical assemblies.

Wiring Diagrams:

Detailed electrical wiring diagrams for all major systems, including lighting, ignition, engine control, and accessories.

Diagnostics:

Advanced diagnostic procedures, including use of scan tools (for OBD-I), multimeter testing, and component testing.

Repair Complexity:

Covers everything from basic fluid changes to complete engine and transmission overhauls, suitable for both DIY enthusiasts and professional mechanics.

Specifications:

Includes detailed torque specifications, clearance measurements, electrical resistance values, and pressure readings.

📊 Manual Specifications

File Type:

PDF (Portable Document Format)

Searchable Text:

Yes (assuming well-scanned or digitally created PDF)

Printable:

Yes

Image Resolution:

High (typical for professional service manuals, enabling clear illustration viewing)

Binding:

Not Applicable (Digital Format)

Paper Quality:

Not Applicable (Digital Format)

⚙️ Engine Specifications

Engine Codes:

4G63 (2.0L SOHC), 6A12 (2.5L V6), 6A12 MIVEC (2.5L V6)

Engine Type:

Inline 4-cylinder SOHC, V6 SOHC (Variable Valve Timing on some models)

Displacement:

1998cc (2.0L), 2498cc (2.5L)

Bore X Stroke:

81.0 mm x 95.0 mm (2.0L), 78.5 mm x 85.0 mm (2.5L)

Compression Ratio:

9.5:1 (approx. for 2.0L), 9.4:1 (approx. for 2.5L)

Horsepower:

135 hp @ 6000 rpm (2.0L), 170 hp @ 6000 rpm (2.5L V6), 177 hp @ 6000 rpm (2.5L V6 MIVEC)

Torque:

134 lb-ft @ 4500 rpm (2.0L), 155 lb-ft @ 4500 rpm (2.5L V6), 163 lb-ft @ 4500 rpm (2.5L V6 MIVEC)

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (91 octane recommended)

🔧 Transmission

Type:

5-speed Manual Transmission

Type:

4-speed Automatic Transmission

AWD Availability:

Available on some trim levels (e.g., Galant VR-4, though this manual is for the base model unless specified)

Automatic Transmission Control:

Electronically controlled with lock-up torque converter

📐 Dimensions

Length:

4710 mm (185.4 in)

Width:

1740 mm (68.5 in)

Height:

1390 mm (54.7 in)

Wheelbase:

2635 mm (103.7 in)

Front Track:

1480 mm (58.3 in)

Rear Track:

1470 mm (57.9 in)

Curb Weight:

1300 - 1450 kg (2866 - 3197 lbs) - varies by engine and trim

🛡️ Safety Features

NHTSA Front Impact:

4/5 stars (driver/passenger) - (based on general platform performance for the era)

ABS:

Anti-lock Braking System (ABS) - Standard on most models, optional on base trims.

Airbags:

Driver and front passenger airbags.

Seatbelts:

Three-point front and rear seatbelts.

💡 Technology Features

Audio System:

Factory AM/FM stereo with cassette player, optional CD player. Speaker configuration typically 4 or 6 speakers.

Cruise Control:

Available on most higher trim levels.

Traction Control:

Not commonly available on this generation, particularly the 4-cylinder models.

OBD Standard:

OBD-I (On-Board Diagnostics - First Generation), requiring specific diagnostic connectors and procedures.

🔧 Maintenance

Oil Change:

Every 5,000 miles or 6 months, whichever comes first (severe duty: 3,750 miles).

Air Filter:

Inspect every 15,000 miles, replace as needed or every 30,000 miles.

Spark Plugs:

Replace every 30,000 miles (standard plugs) or 60,000 miles (platinum plugs).

Timing Belt:

Replace every 60,000 miles or 5 years (critical interval for interference engines like 4G63).

Transmission Fluid Automatic:

Change fluid and filter every 30,000 miles.

Brake Fluid:

Flush and replace every 2 years or 24,000 miles.

Engine Oil:

API SG or SH, SAE 5W-30 or 10W-30 (check owner's manual for specific viscosity based on ambient temperature). Capacity: 4.5 quarts (with filter).

Coolant:

Ethylene Glycol based antifreeze, 50/50 mix with distilled water. Capacity: Approx. 7.5 quarts (2.0L), 8.5 quarts (2.5L V6).

Transmission Fluid Manual:

API GL-4 or GL-5, SAE 75W-90 gear oil. Capacity: Approx. 2.0 quarts.

Transmission Fluid Automatic:

Dexron II or equivalent. Capacity: Approx. 6.0 quarts (dry fill), 3.0 quarts (drain and fill).

Power Steering Fluid:

Dexron II or equivalent. Capacity: Approx. 1.0 quart.

Brake Fluid:

DOT 3 or DOT 4.

Engine 4G63 Timing Belt:

Risk of catastrophic engine damage if timing belt breaks due to it being an interference engine.

Automatic Transmission Slippage:

Early automatic transmissions can sometimes experience slippage or harsh shifting, often related to fluid condition or solenoid issues.

Suspension Bushings:

Wear and tear on rubber bushings (control arms, sway bar) can lead to clunks and poor handling.

Cv Joint Boots:

Cracked or torn CV joint boots can lead to premature failure of the CV joints.

Power Window Motors:

Failure of power window motors or regulators can occur with age and use.

📚 Vehicle History

Mitsubishi Motors:

Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a history dating back to 1917.

Galant Generations:

The 1995 Galant is part of the eighth generation (E30/E31/E32/E33/E34/E35/E38/E39 chassis codes), which ran from 1987 to 1993, and a facelifted version continued for some markets, or the manual might refer to the later generation depending on regional rollout. The provided description is a bit ambiguous if it's the E30 or the subsequent E80 generation facelift. Assuming it refers to the later E80 generation for 1995 MY.

Eighth Generation Platform:

The E80 platform introduced more aerodynamic styling and a refined chassis, with independent rear suspension on many models.

Manufacturing Locations:

Primarily Japan, with assembly plants in various other countries depending on market.

🏆 Awards & Recognition

Model Year Specific Awards:

While specific awards for the 1995 model are not widely publicized, the Galant platform generally received positive reviews for its styling, handling, and value proposition during its production run.