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Mitsubishi Galant 1989 1990 1991 1992 1993 Service Repair Manual

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Basic Information Identification Make: Mitsubishi Model: Galant Model Generation: Eighth Generation (E30A/E31A/E32A/E33A/E34A/E35A/E38A/E39A) Model Years Covered: 1989, 1990, 1991, 1992, 1993 Introduction Market Position Segment: Mid-size sedan Target Audience: Families, professionals...
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Mitsubishi Galant 1989 1990 1991 1992 1993 Service Repair Manual
Basic Information
Identification
Make: Mitsubishi
Model: Galant
Model Generation: Eighth Generation (E30A/E31A/E32A/E33A/E34A/E35A/E38A/E39A)
Model Years Covered: 1989, 1990, 1991, 1992, 1993
Introduction
Market Position
Segment: Mid-size sedan
Target Audience: Families, professionals seeking a reliable and stylish sedan.
Competitive Analysis
Key Competitors: Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Lumina.
Galant Advantage: Often noted for its distinctive styling, comfortable ride, and value proposition. Mitsubishi's focus on engineering contributed to reliable powertrains.
Key Features
Styling: Sleek, aerodynamic design for its era. Often available with sporty trim levels.
Powertrain Options: Reliable 4-cylinder and V6 engine options catering to different performance and economy needs.
Interior Comfort: Spacious cabin with comfortable seating, often well-appointed for the segment.
Manual Details
Coverage Areas
Primary Coverage: North America (likely, based on common manual distribution for this era)
Regional Variations Consideration: While primarily focused on a specific market, advanced users may adapt information for other regions with careful cross-referencing.
Page Count
Total Pages: 2207
Manual Type
Type: Workshop Service Manual / Repair Manual
Language
Language: English
Format
Format: PDF
Manual Coverage
Systems Covered
Powertrain: Engine mechanical (including assembly, disassembly, inspection, repair), fuel system (injection, carburetor variations if applicable), exhaust system, cooling system, lubrication system.
Drivetrain: Manual and automatic transmission (gearbox, clutch, transfer case if applicable), drive shafts, axles, differential.
Chassis: Suspension (front and rear), steering system (power steering, rack and pinion), braking system (front/rear discs, drum variations, ABS components if equipped), wheels, tires.
Electrical: Engine control unit (ECU) diagnostics, ignition system, charging system (alternator, battery), starting system, lighting (headlights, taillights, interior), instrumentation, power windows, power locks, wipers, horn, audio system wiring, fuses, relays, wiring diagrams.
Body: Body construction, interior trim, exterior trim, doors, windows, locks, latches, glass replacement, body repair procedures, paint codes (potentially), climate control system (HVAC).
Procedures Included
Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad/shoe replacement, tire rotation, battery maintenance.
Troubleshooting: Diagnostic charts, symptom-based troubleshooting guides, fault code interpretation (if applicable), electrical circuit analysis.
Repair: Component removal and installation, sub-assembly repairs, full engine/transmission rebuilds, suspension and brake component replacement, electrical component repair, body panel repair.
Specifications: Torque specifications for all fasteners, clearance measurements, timing specifications, fluid capacities, wiring diagrams, component identification.
Technical Depth
Depth: Comprehensive; covers everything from basic preventative maintenance to full engine and transmission overhauls. Includes detailed diagnostic procedures and wiring schematics.
Manual Specifications
File Format
Format: PDF (Portable Document Format)
Searchability: Likely searchable text if digitally created and indexed, otherwise may require manual navigation of scanned pages.
Print Quality
Quality: Variable, depending on original source. Typically good for digitally reproduced manuals.
Binding Type
Binding: N/A (Digital PDF)
Paper Type
Paper: N/A (Digital PDF)
Engine Specifications
Primary Engine
Engine Code Examples: 4G63 (2.0L SOHC/DOHC I4), 6G72 (3.0L SOHC V6)
Displacement Range: 2.0 Liters (1998 cc) to 3.0 Liters (2972 cc)
Performance
Horsepower Range: Approximately 105 hp (base 2.0L) to 170 hp (V6 variants).
Torque Range: Varies by engine, typically 120 lb-ft to 180 lb-ft.
Fuel System
Injection Type: Multi-point Fuel Injection (MPI) or Electronic Fuel Injection (EFI) for most variants.
Fuel Type: Unleaded Gasoline
Engine Management
Ignition Type: Electronic Ignition (Distributorless Ignition System - DIS on some advanced models or Distributor-based on others).
Transmission
Standard
Transmission Type: 5-speed Manual Transmission
Optional
Transmission Type: 4-speed Automatic Transmission (with overdrive)
Features
Automatic Features: Electronically controlled, often with a sport/economy mode selection.
Fluid Specifications
Manual Fluid: API GL-4, SAE 75W-90 Gear Oil (typical, consult manual for exact spec).
Automatic Fluid: Dexron II/III (or equivalent ATF, consult manual for exact spec).
Dimensions
Exterior
Length: Approx. 184.8 inches (4694 mm)
Width: Approx. 69.1 inches (1755 mm)
Height: Approx. 54.5 inches (1384 mm)
Wheelbase: Approx. 104.3 inches (2649 mm)
Interior
Passenger Volume: Sufficient for 5 passengers, comfortable for four adults.
Cargo
Trunk Volume: Adequate for a mid-size sedan, suitable for luggage and groceries.
Weights
Curb Weight: Approx. 3000-3300 lbs (1360-1500 kg) depending on engine and trim.
Safety Features
Ratings
Crash Test Performance: Information from this era is less standardized than modern NCAP tests. Refer to NHTSA or IIHS archives if available, but expect basic safety structures.
Active Features
Braking System: Front disc brakes, rear drum or disc brakes depending on trim. Optional Anti-lock Braking System (ABS) available on higher trims or later models.
Steering Type: Power-assisted rack and pinion steering.
Passive Features
Airbags: Driver-side airbag likely standard on most later models within this range. Passenger airbag availability may vary by trim and market.
Seatbelts: Three-point front seatbelts with pretensioners, three-point rear seatbelts. Lap belts for the center rear position.
Body Structure: Designed with crumple zones for impact absorption.
Technology Features
Infotainment
Audio System: Factory-installed AM/FM stereo with cassette player, often with multiple speakers. Radio controls typically mounted in the dash center.
Display Technology: Basic analog gauges for speedometer, tachometer, fuel level, and engine temperature. Warning lights for system status.
Driver Assistance
Cruise Control: Available as an option on many trims, typically operated via steering column stalk or dashboard buttons.
Climate Control: Manual or semi-automatic climate control with A/C, heater, and fan speed adjustments. Recirculation mode.
Connectivity
Auxiliary Input: Not present. Aftermarket solutions (cassette adapters, FM transmitters, or head unit replacements) are required for modern audio sources.
Maintenance
Service Intervals
Oil Change Interval: Every 3,000-5,000 miles or 3-6 months (whichever comes first). Consult manual for specific engine and oil type recommendations.
Air Filter Replacement: Every 15,000-30,000 miles or as needed based on driving conditions.
Spark Plug Replacement: Every 30,000-60,000 miles, depending on plug type (copper, platinum, iridium).
Timing Belt Replacement: Critical for 4G63 engines. Typically every 60,000-90,000 miles. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type: API SG or SH, SAE 5W-30 or 10W-30 recommended (check manual for specific viscosity and API rating based on climate).
Coolant Type: Ethylene glycol-based antifreeze, 50/50 mix with distilled water. Green coolant typical.
Brake Fluid Type: DOT 3 or DOT 4 (check manual).
Power Steering Fluid: Dexron II/III ATF or specific power steering fluid (check manual).
Known Issues
Engine 4G63: While generally robust, can experience head gasket issues if overheated. Timing belt maintenance is paramount. Oil leaks from valve cover gasket or oil pan gasket can occur with age.
Transmission Automatic: Early automatic transmissions can develop solenoid issues or wear in clutch packs, leading to harsh shifting or slipping. Regular fluid changes are crucial.
Suspension: Worn ball joints, tie rod ends, and bushings are common with age and mileage, affecting handling and alignment.
Electrical: Corrosion in connectors, failing power window motors, and intermittent dashboard warning lights can occur due to age and environmental exposure.
Rust: In rust-belt regions, check for corrosion on frame rails, wheel wells, and rocker panels.
Vehicle History
Brand Heritage
Mitsubishi Motors: Founded in 1970, Mitsubishi Motors is the automotive division of the Japanese conglomerate Mitsubishi Group. Known for its engineering prowess and diverse product range.
Model Evolution
Galant Lineage: The Galant has a long history, evolving through several generations. The E30 series (1987-1993) represented a significant step forward in styling and technology, offering front-wheel drive and optional all-wheel drive (on certain models).
Production
Manufacturing Locations: Primarily manufactured in Japan, with potential assembly in other countries depending on market.
Production Period: The E30 Galant generation ran from roughly 1987/1988 to 1993. This manual specifically covers the latter half of this generation.
Awards & Recognition
Recognitions
Automotive Journal Awards: While specific awards for the 1989-1993 models are not widely publicized today, the Galant series often received positive reviews for its design and handling from automotive publications of its time.
Ratings
Consumer Reports Ratings: Historical data from Consumer Reports would detail reliability ratings and owner satisfaction, typically varying by specific model year and engine choice.
Certifications
Safety Certifications: Compliant with US Federal Motor Vehicle Safety Standards (FMVSS) for the production years. Specific crash test rating data may be available from NHTSA archives.
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