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Mitsubushi GALANT Service Repair Manual 1993-1996

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$16.99
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This manual covers the Galant, specifically the Eighth Generation (E80) platform. Known for its sporty handling and distinctive styling, this mid-size sedan offered available V6 engines, optional All-Wheel Drive, and...
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Mitsubushi GALANT Service Repair Manual 1993-1996
This manual covers the Galant, specifically the Eighth Generation (E80) platform. Known for its sporty handling and distinctive styling, this mid-size sedan offered available V6 engines, optional All-Wheel Drive, and a refined interior. The Galant competed in a segment dominated by established models, yet it carved out its niche with a focus on driving dynamics and engineering quality, with certain variants like the Galant VR-4 showcasing advanced performance technologies. This generation was recognized for its achievements, including being named to Automobile Magazine's All-Stars list. This comprehensive factory service and workshop manual provides detailed information for the complete service and repair of all trim levels of the Galant. With over 1500 pages of English content, it covers every major system, including engine overhaul and diagnostics, transmission service, brake systems, suspension, and extensive electrical system repair with wiring diagrams. It offers step-by-step instructions for routine maintenance, troubleshooting common issues, and complex rebuild procedures. This manual is an indispensable resource for owners and technicians aiming to maintain, diagnose, and repair the vehicle effectively.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Generation:
Eighth Generation (E80)
Codes
Platform Code:
E80
👋 Introduction
Market Position
Segment:
Mid-size sedan, known for its sporty handling and distinctive styling during this generation
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Ford Contour, Chevrolet Malibu
Key Features
Vehicle Highlights:
Available V6 engines, optional AWD (All-Wheel Drive), refined interior, good ride quality
Manual Value Proposition
Diy Benefit:
Empowers DIY mechanics to perform extensive repairs and maintenance, saving significantly on labor costs.
Completeness Statement:
This manual is a comprehensive resource, providing the depth of information found in official dealership workshops.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Trim Levels Covered:
All trim levels for the specified years
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Full overhaul, diagnostics, tuning, emissions control, cooling system, lubrication system, fuel system (EFI), ignition system
Transmission:
Automatic and Manual transmissions: overhaul, diagnostics, fluid changes, clutch service, drivetrain components
Brakes:
Hydraulic system, disc brakes (front and rear), ABS (Anti-lock Braking System) if equipped, parking brake
Suspension:
Front and rear suspension components, steering system, alignment procedures, wheel bearings
Electrical:
Comprehensive wiring diagrams, starter system, charging system, lighting, instrumentation, power accessories, ECUs (Engine Control Units), sensor diagnostics
Body:
Exterior body panels, interior trim, doors, windows, locks, HVAC system (Heating, Ventilation, and Air Conditioning), body repair and alignment
Chassis:
Frame and chassis components, exhaust system, fuel tank and lines
Procedures Included
Maintenance:
Routine maintenance checks, oil changes, filter replacements, tune-ups, fluid level checks and top-offs
Troubleshooting:
Diagnostic flowcharts for common problems, symptom-based troubleshooting guides
Repair:
Step-by-step repair instructions for all major components and systems
Rebuild:
Detailed instructions for engine and transmission rebuilds
Diagnostics:
OBD-I (On-Board Diagnostics) fault code retrieval and interpretation, sensor testing, component testing
Installation:
Procedures for component replacement and accessory installation
Technical Depth
Depth:
Comprehensive, from basic fluid changes to complete engine and transmission overhauls, including electrical system diagnostics and repair
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Likely searchable text, allowing quick navigation to specific topics
Print Quality
Quality Notes:
High-resolution scans ensure clarity of diagrams and text
Binding Type
Binding For Digital:
N/A (Digital Download)
Paper Type
Paper Type For Digital:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Codes And Variants:
4G63 (2.0L Inline-4 SOHC/DOHC), 6A12 (2.5L V6 SOHC/DOHC), 6A13 (2.5L V6 Twin-Turbo MIVEC - for specific performance models like Galant VR-4, though potentially less common in base models covered by a general manual)
Performance
Horsepower Range:
135 hp to 195 hp (depending on engine and aspiration, VR-4 models can exceed this)
Torque Range:
137 lb-ft to 180 lb-ft (depending on engine and aspiration)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECU Type:
Various Mitsubishi Electronic Control Units (ECUs) depending on model year and engine
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual Transmission (often with base engines)
Optional
Optional Transmission Type:
4-speed Automatic Transmission (INVECS-II in later models)
Features
AWD Availability:
Optional All-Wheel Drive (AWD) available on certain models, often paired with V6 engines and specific trim levels (e.g., VR-4)
Fluid Specifications
Atf Type:
Dexron-II/III compatible ATF (refer to manual for exact specification)
Mtf Type:
API GL-4 or GL-5 gear oil (refer to manual for exact specification)
📐 Dimensions
Exterior
Length Overall:
Approx. 185 inches (4700 mm)
Width Overall:
Approx. 70 inches (1780 mm)
Height Overall:
Approx. 56 inches (1420 mm)
Weights
Curb Weight:
Approx. 3000-3400 lbs (1360-1540 kg), varies by engine and drivetrain
Gross Vehicle Weight Rating:
Varies by model, typically around 4000-4500 lbs
🛡️ Safety Features
Ratings
NHTSA Ratings:
Varies by model year and specific test; generally received average to good ratings for its era.
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option or standard on higher trims
Traction Control:
Traction Control System (TCS) available on some models, particularly those with AWD
Passive Features
Airbags:
Driver and passenger airbags standard on most models
Seatbelts:
3-point seatbelts with pretensioners for front occupants
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette stereo, with CD player optional on higher trims. Basic speaker setup.
Dashboard Features:
Analog gauges for speedometer, tachometer, fuel, and temperature. Warning lights for various systems.
Driver Assistance
Cruise Control:
Standard on most models
Connectivity
Auxiliary Ports:
Not typically equipped with factory auxiliary or USB ports. Aftermarket head unit installation common for modern connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,750 - 7,500 miles or 6-12 months (refer to manual for specific engine and oil type)
Engine Air Filter:
Replace every 15,000 - 30,000 miles or as needed based on driving conditions
Spark Plugs:
Replace every 30,000 - 60,000 miles depending on type (standard vs. platinum)
Timing Belt:
Critical component for 4G63 and 6A12/6A13 engines. Replace every 60,000 - 90,000 miles or as per manual recommendations. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Viscosity:
10W-30 or 5W-30 synthetic blend/full synthetic recommended (refer to manual for specific ambient temperature recommendations)
Coolant Type:
Ethylene Glycol based coolant (e.g., green type, consult manual for specific Mitsubishi recommendation)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Known Issues
Engine Mounts:
Can degrade over time, leading to increased vibration and noise.
Cv Axle Boots:
Tearing of CV axle boots can lead to grease leakage and eventual joint failure.
Idle Control Valve:
Can become dirty or fail, leading to rough idling or stalling.
Oxygen Sensors:
Can degrade with age, affecting fuel economy and emissions.
Automatic Transmission Behavior:
Some owners report occasional harsh shifts or delayed engagement, particularly on higher mileage units. Manual transmission clutches are generally robust.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Known for engineering prowess, particularly in performance engines (e.g., 4G63) and advanced drivetrain technologies.
Model Evolution
Galant Lineage:
The Galant has a long history, with this eighth generation (1993-1996 for North America) marking a significant redesign with a focus on European styling cues and enhanced driving dynamics.
Notable Variants:
Galant VR-4 was a high-performance variant featuring a turbocharged 4G63 engine and advanced AWD system, often considered a predecessor to the Lancer Evolution.
Production
Manufacturing Locations:
Primarily Japan (Mizushima Plant)
🏆 Awards & Recognition
Recognitions
Automobile Magazine All Stars:
The 1993 Mitsubishi Galant was named to Automobile Magazine's All-Stars list.
Ratings
Consumer Reports:
Ratings varied by year, but generally showed average to above-average reliability for its class during the mid-90s.
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