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Mitsubishi Galant 2001-2003 Service Repair Workshop Manual
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Basic Information Identification Make: Mitsubishi Model: Galant Years Covered: 2001, 2002, 2003 Codes Chassis Codes: EA1A, EA2A, EA3A, EA7A Introduction Market Position Vehicle Segment: Mid-size sedan Target Audience For Manual:...
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| Basic Information | |
| Identification | |
| Make: | Mitsubishi |
| Model: | Galant |
| Years Covered: | 2001, 2002, 2003 |
| Codes | |
| Chassis Codes: | EA1A, EA2A, EA3A, EA7A |
| Introduction | |
| Market Position | |
| Vehicle Segment: | Mid-size sedan |
| Target Audience For Manual: | DIY enthusiasts, independent repair shops, professional mechanics. |
| Competitive Analysis | |
| Key Competitors 2001-2003: | Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu. |
| Key Features | |
| Value Proposition: | Provides essential information for maintaining and repairing the Mitsubishi Galant 2001-2003 models, empowering owners and technicians with factory-level knowledge. |
| Manual Details | |
| Coverage Areas | |
| General Coverage: | Comprehensive service, repair, maintenance, troubleshooting, diagnostics, and specifications for all major vehicle systems. |
| Page Count | |
| Estimated Page Count: | 1000+ |
| Manual Type | |
| Manual Type: | Factory Service Manual / Workshop Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing belts/chains, lubrication system, cooling system. |
| Fuel System: | Fuel injection system (MPI), fuel pump, injectors, pressure regulator, fuel tank, lines, evaporative emission control (EVAP). |
| Ignition System: | Ignition coils, spark plugs, ignition timing, electronic ignition control. |
| Exhaust System: | Exhaust manifolds, catalytic converter, mufflers, pipes, sensors (O2). |
| Transmission Manual: | Manual gearbox overhaul, clutch system, shift mechanism, lubrication. |
| Transmission Automatic: | Automatic transmission overhaul, torque converter, valve body, electronic control, fluid, cooling. |
| Drivetrain: | Front-wheel drive (FWD) system, drive shafts, CV joints, differentials. |
| Suspension: | Front suspension (MacPherson struts), rear suspension (multi-link), shock absorbers, springs, control arms, bushings. |
| Steering: | Power steering system, steering rack, pump, hoses, steering column, alignment. |
| Brakes: | Front disc brakes, rear disc brakes, ABS (Anti-lock Braking System), brake master cylinder, calipers, pads, rotors, lines, fluid. |
| Electrical System: | Battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays, wiring diagrams. |
| Engine Control Module ECU: | ECM/PCM operation, sensor inputs, actuator outputs, diagnostic trouble codes (DTCs). |
| Body And Interior: | Body panels, doors, hood, trunk, interior trim, seats, HVAC (Heating, Ventilation, Air Conditioning) system, controls. |
| Climate Control: | HVAC system components, refrigerant, compressor, evaporator, condenser, blower motor, controls, diagnostics. |
| Safety Systems: | Airbag system (SRS), seat belts, pre-tensioners, diagnostic procedures for SRS. |
| Procedures Included | |
| Routine Maintenance: | Oil changes, filter replacements, fluid checks and top-offs, tire rotations, belt inspections. |
| Engine Repair: | Timing belt replacement, head gasket repair, piston ring replacement, valve adjustments. |
| Transmission Repair: | Clutch replacement, automatic transmission fluid (ATF) flush and replacement, seal replacement. |
| Brake Service: | Brake pad and rotor replacement, brake caliper servicing, brake bleeding, ABS component testing. |
| Electrical Diagnostics: | Troubleshooting electrical faults, testing components, interpreting wiring diagrams, ECM diagnostics. |
| Suspension And Steering Repair: | Replacement of struts, ball joints, tie rod ends, power steering pump replacement, wheel alignment procedures. |
| HVAC Service: | Refrigerant recharge, component replacement (compressor, dryer, expansion valve), leak detection. |
| Bodywork And Collision Repair: | Panel alignment, trim removal and installation, basic body repair techniques. |
| Troubleshooting Guides: | Step-by-step diagnostic procedures for common drivability issues, starting problems, and system malfunctions. |
| Technical Depth | |
| Depth Of Coverage: | Factory-level technical information, including detailed component removal and installation, specifications, tolerances, diagnostic procedures, and wiring diagrams. |
| Manual Specifications | |
| File Format | |
| File Type: | Digital (PDF) |
| Print Quality | |
| Searchability: | Searchable text within the PDF |
| Binding Type | |
| Binding: | N/A (Digital Download) |
| Paper Type | |
| Paper Quality: | N/A (Digital Download) |
| Engine Specifications | |
| Primary Engine 2.4L | |
| Engine Code 2.4L: | 4G64 |
| Displacement 2.4L: | 2.4 Liters (2384 cc) |
| Configuration 2.4L: | Inline-4, SOHC, 16-valve |
| Horsepower 2.4L: | Approx. 145 hp @ 5700 rpm |
| Torque 2.4L: | Approx. 155 lb-ft @ 4500 rpm |
| Secondary Engine 3.0L | |
| Engine Code 3.0L: | 6G72 |
| Displacement 3.0L: | 3.0 Liters (2972 cc) |
| Configuration 3.0L: | V6, SOHC, 24-valve |
| Horsepower 3.0L: | Approx. 200 hp @ 5700 rpm |
| Torque 3.0L: | Approx. 205 lb-ft @ 4500 rpm |
| Fuel System | |
| Fuel Delivery: | Multi-port Fuel Injection (MPI) |
| Recommended Fuel: | 87 Octane Unleaded Gasoline |
| Transmission | |
| Standard | |
| Standard Transmission: | 5-speed Manual Transmission (MT) |
| Optional | |
| Optional Transmission: | 4-speed Automatic Transmission (AT) |
| Features | |
| Automatic Transmission Features: | Sportronic (manual shifting mode on some models) |
| Fluid Specifications | |
| Manual Transmission Fluid: | API GL-4, SAE 75W-90 |
| Automatic Transmission Fluid: | Mitsubishi DiaQueen ATF SP-II M or equivalent |
| Dimensions | |
| Exterior Length | |
| Length: | Approx. 187.8 inches (4770 mm) |
| Exterior Width | |
| Width: | Approx. 69.7 inches (1770 mm) |
| Exterior Height | |
| Height: | Approx. 57.1 inches (1450 mm) |
| Wheelbase | |
| Wheelbase: | Approx. 107.1 inches (2720 mm) |
| Weights | |
| Curb Weight Approx: | 3200-3500 lbs (1450-1590 kg) depending on engine and trim |
| Cargo | |
| Trunk Capacity Approx: | 14.5 cubic feet (410 liters) |
| Safety Features | |
| Ratings | |
| NHTSA Front Impact Rating: | 4/5 stars (driver/passenger) |
| IIHS Side Impact Rating: | Good (for models equipped with side airbags) |
| Active Features | |
| ABS: | Standard on most models |
| Traction Control: | Optional on some models |
| Passive Features | |
| Airbags: | Front airbags standard, optional side airbags |
| Seatbelts: | 3-point seatbelts with pretensioners |
| Technology Features | |
| Infotainment | |
| Audio System: | Factory AM/FM stereo with CD player, optional premium sound system. |
| Driver Assistance | |
| Cruise Control: | Standard on most models |
| Connectivity | |
| Power Accessories: | Power windows, power locks, power mirrors |
| Maintenance | |
| Service Intervals | |
| Engine Oil Change: | Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic oil recommended). |
| Engine Oil Filter Replacement: | With every oil change. |
| Timing Belt Replacement: | Every 90,000 miles (144,000 km) or 7 years (critical for 4G64 engine). |
| Spark Plugs Replacement: | Approx. 60,000 miles (96,000 km) |
| Automatic Transmission Fluid Change: | Every 30,000-45,000 miles (48,000-72,000 km) |
| Fluid Specifications | |
| Engine Coolant: | Mitsubishi Super Long Life Coolant (or equivalent P-HOAT coolant) |
| Brake Fluid: | DOT 3 |
| Power Steering Fluid: | ATF Dexron III or equivalent |
| Known Issues | |
| Common Issue 1: | Timing belt failure (critical to follow replacement schedule for 4G64 engine). |
| Common Issue 2: | Power steering pump leaks or noise. |
| Common Issue 3: | Catalytic converter failure. |
| Common Issue 4: | Automatic transmission shifting issues (fluid changes and solenoid testing are key). |
| Common Issue 5: | Front suspension components (bushings, ball joints) wear. |
| Vehicle History | |
| Brand Heritage | |
| Mitsubishi Legacy: | Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a history dating back to 1917. Known for robust engineering and rally heritage. |
| Model Evolution | |
| Galant Sixth Generation: | This generation (1999-2003) marked a shift to a more modern, aerodynamic design. It was built on the Mitsubishi Innovative Global Architecture (M.I.G.A.) platform, shared with other Mitsubishi models. |
| Production | |
| Manufacturing Location: | Japan, United States (Illinois plant) |
| Awards & Recognition | |
| Recognitions | |
| Common Awards: | While specific awards for the 2001-2003 Galant are not widely publicized, the model was generally well-regarded for its styling and value in its segment during its production run. |