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Mitsubishi Galant 1989-1993 Service Repair Workshop Manual (1989 1990 1991 1992 1993)

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This manual covers the Galant, specifically the E3_A chassis generation produced from 1989 to 1993. The Galant was positioned as a competitive mid-size family sedan, known for its value and...
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Mitsubishi Galant 1989-1993 Service Repair Workshop Manual (1989 1990 1991 1992 1993)
This manual covers the Galant, specifically the E3_A chassis generation produced from 1989 to 1993. The Galant was positioned as a competitive mid-size family sedan, known for its value and feature set, often rivaling models like the Toyota Camry and Honda Accord. Notable engineering highlights for this era included available multi-link suspension for enhanced ride and handling, and optional all-wheel drive (AWD) on performance variants such as the GT-i and VR-4. Engine options ranged from the 1.8L SOHC to the potent 2.0L DOHC turbocharged engine found in the VR-4, offering a spectrum of performance capabilities. This comprehensive Factory Service Repair Workshop Manual, presented in English, provides detailed guidance for maintaining and repairing the Galant. It encompasses a wide array of systems, including engine mechanical and electrical components, fuel, lubrication, cooling, and emissions control. Coverage extends to transmissions, brakes, steering, suspension, and the complete electrical system, along with body and chassis repairs, and HVAC systems. The manual includes essential maintenance schedules, diagnostic procedures, troubleshooting guides, and specific repair instructions, ensuring owners and technicians can effectively manage the vehicle's upkeep and address any potential issues.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Generation:
E3_A/E3_A/E3_A/E3_A/E3_A
Years Covered:
1989, 1990, 1991, 1992, 1993
Codes
Chassis Codes:
E3_A
👋 Introduction
Market Position
Positioning:
The Mitsubishi Galant in this era was positioned as a mid-size family sedan, competing with vehicles like the Toyota Camry, Honda Accord, and Ford Taurus, often emphasizing value and a good feature set for its price point.
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Nissan Maxima, Ford Taurus, Chevrolet Lumina.
Key Features
Distinctive Features:
Available with advanced technologies for its time, such as multi-link suspension for superior ride and handling, and optional all-wheel drive (AWD) on certain performance variants (e.g., GT-i/VR-4).
📋 Manual Details
Coverage Areas
Covered Regions:
Global (specific regional variations may exist in underlying factory data, but the manual aims for comprehensive coverage)
Page Count
Total Pages:
Extensive (Exact page count varies by printing or digital version, but factory manuals of this era are typically several hundred pages)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF), Printable
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, engine electrical, fuel system, lubrication, cooling system, ignition system, emissions control
Transmission:
Manual transmission, automatic transmission, driveline components (axles, driveshafts)
Brakes:
Hydraulic brake system, parking brake, ABS (if equipped)
Steering:
Power steering system, steering column, tie rods
Suspension:
Front suspension (MacPherson strut, multi-link), rear suspension (multi-link), shock absorbers, springs
Electrical:
Battery, charging system, starting system, lighting system, instrument cluster, wiring diagrams, body electrical components (wipers, horn, power windows)
Body And Chassis:
Body construction, exterior trim, interior trim, glass, doors, hood, trunk, chassis components
Heating And Air Conditioning:
HVAC system, climate control
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, spark plug replacement, belt inspection/replacement
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation for applicable systems
Repair:
Component removal and installation, overhaul procedures for major systems (engine, transmission), body panel repair
Adjustment:
Valve clearance adjustment, brake adjustment, clutch adjustment
Special Tools:
Identification and usage of specialized tools required for specific procedures
Technical Depth
Depth:
Comprehensive (covers basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and troubleshooting)
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Quality:
High-resolution scans of original factory documentation with clear diagrams and legible text
Binding Type
Binding:
N/A (Digital Product)
Paper Type
Paper:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Options:
1.8L SOHC (4G37), 2.0L DOHC (4G63 - naturally aspirated and turbocharged), 2.4L SOHC (4G64).
Performance
Horsepower Torque Range:
Approx. 98 hp (1.8L) to 195 hp (2.0L Turbocharged VR-4). Torque figures also vary significantly by engine.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) for most models.
Engine Design
Cylinders Configuration:
Inline 4-cylinder.
Valvetrain:
SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft).
Emission Controls
Emission System:
Catalytic converter, EGR (Exhaust Gas Recirculation), PCV (Positive Crankcase Ventilation).
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission.
Optional
Optional Transmission:
4-speed automatic transmission.
Features
All Wheel Drive:
Available on performance models (e.g., GT-i, VR-4), often with viscous coupling center differential.
Clutch
Clutch Type:
Dry single-plate clutch (manual transmission).
📐 Dimensions
Exterior
Wheelbase:
Approx. 2600 mm (92.5 inches).
Length:
Approx. 4580 mm (180.3 inches).
Width:
Approx. 1715 mm (67.5 inches).
Height:
Approx. 1390 mm (54.7 inches).
Weights
Curb Weight Range:
Approx. 1200 kg - 1500 kg (2645 lbs - 3307 lbs) depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited publicly available official crash test data for this specific generation from agencies like NHTSA or IIHS. Owners should consult contemporary reviews or recall notices for insights.
Active Features
ABS:
Anti-lock Braking System (ABS) was available as an option or standard on higher trims.
Passive Features
Seat Belts:
3-point seat belts with pretensioners (front).
Airbags:
Driver airbag was an option or standard on later models within this range.
Child Safety:
LATCH anchor points were not standard in this era; child seat installation relied on seat belt systems.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM stereo with cassette player, often with equalizer and multiple speakers. CD players were available as options on higher trims later in the generation.
Driver Assistance
Cruise Control:
Standard on many models or available as an option.
Power Features:
Power windows, power door locks, power mirrors were common features, especially on higher trim levels.
Connectivity
Connectivity Options:
No modern connectivity features like Bluetooth or USB were available from the factory. Aftermarket head units are common upgrades.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 miles or 6 months, whichever comes first (check manual for specific engine/oil type recommendations).
Timing Belt Replacement:
Crucial for 4G6x engines; usually recommended at 60,000 miles or 4 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Viscosity:
Commonly 5W-30 or 10W-30 depending on climate. Refer to manual for exact specifications.
Coolant Type:
Ethylene glycol based coolant (green color, typically a 50/50 mix with distilled water).
Transmission Fluid Manual:
API GL-4 SAE 75W-90 gear oil.
Transmission Fluid Automatic:
Dexron II or equivalent ATF.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Wheel bearings, CV joints, engine mounts, exhaust system components, suspension bushings, and aging electrical connectors.
Engine Specific Concerns:
Turbocharger issues on VR-4 models if not maintained properly. Oil leaks from valve cover gasket and rear main seal are common with age.
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi has a long history in automotive manufacturing, known for engineering prowess, particularly in areas like turbocharging and four-wheel-drive systems, often leveraged in rally racing.
Model Evolution
Generation History:
The E3_A generation Galant was a significant redesign from its predecessor, introducing a sleeker, more aerodynamic design and advanced chassis technology. It continued Mitsubishi's trend of offering sport-oriented variants alongside mainstream models.
Production
Production Locations:
Primarily manufactured in Japan.
Production Years Global:
1987-1993 (for the E3_A generation).
🏆 Awards & Recognition
Recognitions
Automotive Journal Reviews:
Received positive reviews from automotive journalists for its handling, available technology, and sporty variants, particularly the AWD turbocharged models. Often praised for its value proposition.
Ratings
Reliability Perception:
Generally considered reliable when properly maintained, with common issues typical for vehicles of this age and technology level.
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