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Mitsubishi Galant 1990-2000 Workshop Repair Service Manual

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This manual pertains to the Galant, covering model years from 1990 through 2000. The Galant, a mid-size sedan, was known for offering a blend of performance, comfort, and value, often...
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Mitsubishi Galant 1990-2000 Workshop Repair Service ManualMitsubishi Galant 1990-2000 Workshop Repair Service ManualMitsubishi Galant 1990-2000 Workshop Repair Service ManualMitsubishi Galant 1990-2000 Workshop Repair Service Manual
This manual pertains to the Galant, covering model years from 1990 through 2000. The Galant, a mid-size sedan, was known for offering a blend of performance, comfort, and value, often distinguished by sporty styling cues and praised for its handling dynamics, particularly in GT models. Available with both 4-cylinder and V6 engines, and offering front-wheel drive (FWD) and optional all-wheel drive (AWD) on certain configurations, the Galant competed in a segment alongside prominent vehicles like the Honda Accord and Toyota Camry. Notably, the Galant GTZ with its V6 engine was recognized on Car and Driver's 10Best list in 1992, highlighting its engineering and driving appeal during its production run. This comprehensive workshop repair service manual, written in English, provides detailed information for owners, mechanics, and technicians to maintain and repair the Galant. It covers a vast array of systems including the powertrain, transmission, drivetrain, chassis, electrical components, and body. Within these systems, the manual offers in-depth maintenance procedures, from routine service intervals to critical replacements like timing belts, along with troubleshooting guides for common issues and step-by-step repair instructions for all major components. Technical specifications, torque values, fluid requirements, and detailed wiring diagrams are also included, ensuring thorough and accurate service for this vehicle across various configurations and model years.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Applicable Years:
1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000
Codes
Chassis Codes:
E30, E50, E60, E70, E80 (Note: Specific codes may vary by region and generation within this period)
Engine Codes Common:
4G63, 4G64, 6A12, 6A13 (Note: Common engines, manual will detail specific variants)
👋 Introduction
Market Position
Segment:
Mid-size sedan (competed in a crowded segment with strong offerings)
Competitive Analysis
Key Competitors:
Honda Accord, Toyota Camry, Ford Taurus, Chevrolet Lumina, Nissan Altima, Mazda MX-6
Key Features
Powertrain Options:
Available with 4-cylinder and V6 engines, FWD and optional AWD on some models
Handling Focus:
Often praised for its handling dynamics, especially with the sporty GT models
Value Proposition
Offering:
Provided a blend of performance, comfort, and value, often with sporty styling cues
📋 Manual Details
Coverage Areas
Primary Regions:
North America, Europe, Asia (Coverage may vary by specific manual edition)
Page Count
Estimated Pages:
1500-2500+ (Estimated for a comprehensive workshop manual covering multiple years and configurations)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine management, fuel system, exhaust system, cooling system, lubrication system, ignition system
Transmission:
Manual transmission, automatic transmission (including FWD and AWD variants if applicable)
Drivetrain:
Front-wheel drive (FWD), all-wheel drive (AWD) systems, differentials, driveshafts, CV joints
Chassis:
Suspension (front and rear), steering system, braking system (including ABS if equipped)
Electrical:
Battery, charging system, starting system, lighting, instrumentation, power accessories, body electrical, engine control module (ECM) and powertrain control module (PCM) diagnostics, wiring diagrams
Body:
Body and frame construction, interior components, exterior components, doors, windows, HVAC system (heating, ventilation, and air conditioning)
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, fluid checks), tune-ups, inspections
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, common problems and solutions
Repair:
Step-by-step repair instructions for all major components and systems, including disassembly, inspection, repair, and reassembly
Specifications:
Torque specifications, clearances, fluid capacities, diagnostic data
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complex engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures
📊 Manual Specifications
File Format
PDF Quality:
High resolution, searchable text, printable pages
Print Quality
Print Readability:
Excellent, designed for clarity and ease of use on screen or when printed
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Quality:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Common 4Cyl:
2.4L (2351 cc) 4G64 SOHC I4, approximately 116-135 hp, 130-145 lb-ft torque
Performance 4Cyl:
Power output varies by year and specific engine variant. Focus on fuel efficiency and smooth operation.
Common V6:
3.0L (2972 cc) 6A13 SOHC V6, approximately 170-200 hp, 180-200 lb-ft torque
Performance
Performance V6:
Offered a noticeable increase in power and smoother acceleration, particularly in GT models.
Fuel System
Induction:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline
Engine Management
ECU:
Electronic Control Unit (ECU) or Powertrain Control Module (PCM) controlling fuel delivery, ignition timing, and emissions
🔧 Transmission
Standard
Trans Type Std:
5-speed manual transmission (common on lower trims and performance variants)
Optional
Trans Type Opt:
4-speed automatic transmission (common on most trims)
Features
AWD Option:
All-wheel drive (AWD) system available on certain models, often paired with the V6 engine and automatic transmission.
Fluid Specs
Atf Type:
Dexron III or equivalent (Check manual for specific model/year)
Mtf Type:
API GL-4 75W-90 or equivalent (Check manual for specific model/year)
📐 Dimensions
Exterior
Length:
Approx. 180-185 inches (4572-4700 mm) depending on year/trim
Width:
Approx. 69.5 inches (1765 mm)
Height:
Approx. 54.5 inches (1384 mm)
Wheelbase
Wheelbase Std:
Approx. 104.5 inches (2654 mm)
Weights
Curb Weight 4Cyl:
Approx. 3100-3300 lbs (1406-1497 kg)
Curb Weight V6:
Approx. 3300-3500 lbs (1497-1588 kg)
Cargo
Trunk Capacity:
Approx. 15.0-16.0 cu ft (425-453 L), varies slightly by model year
🛡️ Safety Features
Ratings
NHTSA Fdr:
No specific comprehensive NHTSA ratings widely available for all model years in this range. Refer to specific year for available data.
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option or standard on higher trims, particularly from mid-1990s onwards.
Traction Control:
Traction control system (TCL) available on select higher-trim or performance models, often coupled with AWD.
Passive Features
Airbags:
Driver airbag standard from early 1990s. Passenger airbag became available or standard on later models.
Seatbelts:
Front and rear seatbelts with pretensioners (driver side, often passenger side later).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette stereo, with optional CD player or premium sound systems on higher trims. Basic analog controls.
Climate Control:
Manual or automatic climate control systems, depending on trim level. Features like A/C, heater, and recirculation.
Driver Assistance
Cruise Control:
Standard on many models, electronic cruise control for highway driving.
Power Features:
Power windows, power door locks, power mirrors, and power adjustable seats were available options.
Connectivity
Original Connectivity:
No integrated Bluetooth or smartphone connectivity. Aftermarket solutions are available for modern upgrades.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 to 7,500 miles (6,000 to 12,000 km) or 6-12 months, depending on driving conditions and oil type used (refer to manual for specific recommendations).
Air Filter Replace:
Every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on inspection.
Spark Plugs Replace:
Copper plugs: 30,000 miles (48,000 km); Platinum/Iridium plugs: 60,000-100,000 miles (96,000-160,000 km) - depends on plug type installed.
Timing Belt Replace:
Critical maintenance item for 4G6x engines. Typically every 60,000 miles (96,000 km) or 4-5 years. Failure can cause catastrophic engine damage. Manual will detail exact interval and procedure.
Fluid Specifications
Engine Oil Type:
API SG/SH or higher. Viscosity typically 5W-30 or 10W-30, depending on ambient temperature. Refer to manual for exact specification.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Refer to manual for OEM specifications (e.g., Mitsubishi DiaQueen Super Long Life Coolant).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (check manual for exact specification).
Known Issues
Engine Performance:
Occasional issues with ignition coils, spark plug wires, and fuel injectors. Some early models might experience oil leaks from valve cover gaskets or oil pan seals.
Transmission Reliability:
Automatic transmissions can sometimes develop issues with shifting or torque converter slippage if not properly maintained. Manual transmissions are generally robust.
Suspension Wear:
Worn ball joints, tie rod ends, and control arm bushings are common wear items, especially on higher mileage vehicles, leading to steering looseness or knocking noises.
Electrical Gremlins:
Corrosion on grounds and connectors can lead to intermittent electrical faults. HVAC control modules and power window motors can also be points of failure.
Rust Corrosion:
As with many vehicles of this era, rust can be a concern, particularly in areas exposed to road salt. Check wheel wells, rocker panels, and subframes.
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi, a global automotive manufacturer with a long history of diverse vehicle production, including rally-inspired performance models.
Model Evolution
Generation Covered:
This manual covers the fifth generation (1990-1994) and the sixth generation (1995-2000) of the Mitsubishi Galant.
Design Changes Gen5:
Characterized by a sleeker, more aerodynamic design compared to previous generations, often with a distinctive 'diamond' grille. Offered in sedan and coupe (Eterna/Eterna Scarlett) variants globally.
Design Changes Gen6:
Further refined styling, adopting a more rounded and aggressive appearance. Major focus on improved ride comfort and technology. Primarily offered as a sedan.
Production
Manufacturing Locations:
Primary assembly in Japan. Specific models may have been assembled in other regions depending on market.
Sales Performance:
The Galant was a strong seller for Mitsubishi in many markets during its production run, known for its value and sporty options.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Galant GTZ (with the V6) was recognized on Car and Driver's 10Best list for 1992.
Ratings
Consumer Reports:
Consumer Reports ratings varied by year and specific model. The manual would provide insights into common owner experiences.
Certifications
Emissions Compliance:
Compliance with EPA and CARB emissions standards for the respective model years. Manual will include diagnostic trouble codes (DTCs) and emissions system troubleshooting.
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