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Mitsubishi Galant 2001-2003 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Model Years Covered: 2001, 2002, 2003 Generation Generation Codes: E10, E11, E12 (Eighth Generation) 👋 Introduction Market Position Market Segment: Mid-size sedan...
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Mitsubishi Galant 2001-2003 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Model Years Covered:
2001, 2002, 2003
Generation
Generation Codes:
E10, E11, E12 (Eighth Generation)
👋 Introduction
Market Position
Market Segment:
Mid-size sedan
Key Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Ford Taurus, Chevrolet Malibu
Competitive Analysis
Strengths For Era:
Distinctive styling, spacious interior, comfortable ride, powerful V6 engine option, good value proposition
Key Features
Design Philosophy:
Sporty and stylish European-inspired design, reflecting Mitsubishi's global styling direction
Platform:
GS platform (shared with Mitsubishi Eclipse and Eterna)
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF
Intended Audience:
Professional Technicians and Advanced DIYers
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, inspection, machining, timing belt, piston/ring, crankshaft/bearing, cylinder head, valve train, oil pump, oil cooler
Engine Performance:
Fuel injection system (MPI), ignition system, emission control system, cooling system, lubrication system, engine diagnostics
Transmission Manual:
Clutch, gearbox assembly, internal components, shift mechanism, repair and overhaul
Transmission Automatic:
Automatic transmission assembly, disassembly, torque converter, hydraulic control system, valve body, electronic control unit (ECU) interface, repair and overhaul
Drivetrain:
Front-wheel drive (FWD) system, drive shafts, constant velocity (CV) joints, differentials, axle shafts
Suspension:
Front suspension (MacPherson struts), rear suspension (multi-link), shock absorbers, springs, control arms, bushings, alignment specifications
Brakes:
Front disc brakes, rear disc brakes (or drum depending on trim), ABS system (Anti-lock Braking System), brake fluid, hydraulic lines, parking brake, caliper and rotor replacement
Steering:
Power steering system, steering gear, steering column, tie rod ends, alignment specifications
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system, horn, wipers, power windows, mirrors, instrument cluster, fuses, relays
Body And Chassis:
Body panel removal and installation, doors, hood, trunk lid, bumpers, interior trim, glass, chassis components, rust prevention
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, A/C compressor, refrigerant, blower motor, climate controls, cabin air filter
Safety Systems:
Airbag system, seat belts, SRS (Supplemental Restraint System) components and diagnostics
Procedures Included
Routine Maintenance:
Oil and filter changes, coolant checks, brake fluid checks, air filter replacement, spark plug replacement, battery maintenance
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting for all major systems
Repair And Overhaul:
Detailed step-by-step procedures for component removal, repair, and reinstallation for all covered systems
Diagnostics:
Wiring diagrams, electrical component testing, sensor testing, actuator testing, use of diagnostic scan tools
Technical Depth
Depth Level:
Comprehensive (from basic fluid checks to complete engine and transmission rebuilds)
📊 Manual Specifications
File Specifications
File Format:
PDF
Searchable Text:
Yes (typically for quality PDF manuals)
Printable:
Yes
Image Quality:
High-resolution diagrams and illustrations
Page Count:
Estimated 2000-3000+ pages (typical for comprehensive workshop manuals)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G64 (2.4L SOHC I4)
Displacement 1:
2351 cc (2.4 Liters)
Horsepower 1:
145 hp @ 5700 rpm (approx.)
Torque 1:
155 lb-ft @ 4500 rpm (approx.)
Engine Code 2:
6G72 (3.0L SOHC V6)
Displacement 2:
2972 cc (3.0 Liters)
Horsepower 2:
195 hp @ 5500 rpm (approx.)
Torque 2:
203 lb-ft @ 4500 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane minimum, 91 recommended for optimal performance)
Engine Management
ECU Type:
Engine Control Unit (ECU) with diagnostic capabilities
🔧 Transmission
Standard
Transmission Type 1:
5-Speed Manual (typically with 4-cylinder models)
Optional
Transmission Type 2:
4-Speed Automatic (INVECS-II with manual shift mode on some V6 models)
Features
Automatic Shift Mode:
Optional Sportronic® (sequential manual shifting capability)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (consult manual for specific Mitsubishi specification)
Automatic Transmission Fluid:
Mitsubishi ATF SP-II or SP-III (or equivalent)
📐 Dimensions
Exterior
Length:
Approx. 189.1 inches (4803 mm)
Width:
Approx. 70.7 inches (1796 mm)
Height:
Approx. 55.7 inches (1415 mm)
Wheelbase:
Approx. 106.3 inches (2700 mm)
Front Track:
Approx. 60.2 inches (1529 mm)
Rear Track:
Approx. 60.0 inches (1524 mm)
Interior
Passenger Volume:
Approx. 100.5 cu ft (2845 L)
Cargo
Trunk Volume:
Approx. 14.5 cu ft (410 L)
Weights
Curb Weight Min:
Approx. 3175 lbs (1440 kg) (4-cyl, manual)
Curb Weight Max:
Approx. 3461 lbs (1570 kg) (V6, automatic)
Gross Vehicle Weight Rating Gvwr:
Consult vehicle placard (typically around 4300-4500 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-star (for years with this rating available)
NHTSA Front Impact Passenger:
5-star (for years with this rating available)
IIHS Frontal Offset:
Good (for 2002 model year tested)
Active Features
ABS:
Standard on most models
Traction Control:
Optional on some models
Passive Features
Airbags Front:
Driver and front passenger airbags standard
Airbags Side:
Optional side curtain airbags or side impact airbags (less common for this era)
Seat Belts:
Three-point seat belts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette/CD player, optional premium audio systems with multiple speakers.
Display:
Analog gauges and digital odometer/trip computer in instrument cluster, climate control display.
Driver Assistance
Cruise Control:
Standard on most trims.
Anti Lock Brakes:
Standard on most models.
Connectivity
Cellular Integration:
Not available for this model year.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first (using conventional oil). Synthetic oil may allow extended intervals (consult manual).
Engine Oil Filter Replacement:
At every oil change.
Engine Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually (if equipped).
Spark Plug Replacement:
Every 60,000 miles (96,000 km) for platinum-tipped plugs (4G64, 6G72). Check type specified in manual.
Timing Belt Replacement:
Crucial: Every 60,000 miles (96,000 km) or 4 years for the 4G64 engine (non-interference). The 6G72 V6 is also non-interference, but belt replacement at similar intervals is recommended. Consult manual for exact specification and to be certain of interference status.
Coolant Flush Replacement:
Every 30,000 miles (48,000 km) or 2 years.
Brake Fluid Flush:
Every 24 months or 30,000 miles (48,000 km).
Fluid Specifications
Engine Oil Type:
API Service SG, SH, or SJ, ILSAC GF-2, SAE 5W-30 is commonly recommended (check manual for specific viscosity based on climate).
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant (green color), typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 (consult manual).
Known Issues
Common Problem 1:
Timing belt replacement is critical due to potential for severe engine damage if it breaks (verify interference status with manual).
Common Problem 2:
Automatic transmission issues (e.g., delayed shifting, slipping) can occur with age and mileage; regular fluid changes are vital.
Common Problem 3:
Power steering leaks or pump noise.
Common Problem 4:
CV joint wear, especially on front axles.
Common Problem 5:
Body rust, particularly in areas with harsh winters (wheel wells, rocker panels).
Common Problem 6:
Window regulator failures.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Japanese automotive manufacturer with a history dating back to 1917, known for innovation and resilience.
Model Evolution
Eighth Generation Launch:
Introduced for the 1995 model year in Japan, global launch followed. The 2001-2003 models represent a facelift and refinement of this generation.
Production
Manufacturing Location:
Japan (various plants)
Production Years For This Generation:
1994-2003 (JDM), 1995-2000 (North America) - The 2001-2003 specifically refers to a later global iteration, often sold in markets where the previous generation was still current or as a distinct update.
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
While specific awards for the 2001-2003 models are less prominent compared to some competitors, the Galant was generally recognized for its value and distinctive styling during its production run.
Ratings
Consumer Reports Reliability:
Varies by year and component, generally considered average to below average compared to segment leaders like Toyota Camry and Honda Accord during its lifecycle. The manual is essential for addressing potential issues.
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