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Mitsubishi Galant 2001 2002 2003 2004 2005 2006 Car Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Model Generation: 8th Generation (DJ1A/DJ2A) Codes Platform Code: Mitsubishi Global Platform (MGP) 👋 Introduction Market Position Market Segment: Mid-size sedan Competitive Analysis...
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Mitsubishi Galant 2001 2002 2003 2004 2005 2006 Car Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Model Generation:
8th Generation (DJ1A/DJ2A)
Codes
Platform Code:
Mitsubishi Global Platform (MGP)
👋 Introduction
Market Position
Market Segment:
Mid-size sedan
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu
Key Features
Vehicle Appeal:
Known for its comfortable ride, spacious interior, and reliable performance, particularly the V6 models. Offered a balance of comfort and sportiness in its class.
Manual Value Proposition
Manual Value:
Provides DIY enthusiasts and professional mechanics with the detailed technical information necessary for proper maintenance, diagnosis, and repair of the 2001-2006 Mitsubishi Galant.
📋 Manual Details
Coverage Areas
Engine Coverage:
2.4L SOHC MIVEC (4G64), 3.0L SOHC V6 (6G72)
Transmission Coverage:
4-Speed Automatic Transmission (F4A51), 5-Speed Manual Transmission (C5M12)
Model Years Covered:
2001, 2002, 2003, 2004, 2005, 2006
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Factory Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine fuel, engine cooling, engine lubrication, ignition system, emission control systems, intake air system, exhaust system, engine electrical, starter system, charging system, automatic transmission, manual transmission.
Chassis:
Front suspension, rear suspension, steering system, front brakes, rear brakes, parking brake, wheels and tires.
Body And Electrical:
Body construction, exterior trim, interior trim, HVAC system, audio system, lighting system, power accessories (windows, locks, mirrors), instrument cluster, SRS (Supplemental Restraint System), body control modules, diagnostic connector and procedures.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation.
Diagnostic Procedures:
Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) explanation and resolution, wiring diagrams, component testing procedures.
Repair Procedures:
Detailed step-by-step instructions for engine overhaul, transmission rebuild, suspension component replacement, brake caliper overhaul, electrical component repair, body panel repair.
Special Tool Requirements:
Identification and usage of specialized tools required for specific procedures.
Technical Depth
Technical Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds and advanced diagnostics).
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text content
Print Quality
Print Quality:
High-resolution, clear diagrams and text for printing
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G64
Engine Type 1:
2.4L SOHC MIVEC Inline-4
Displacement 1:
2351 cc
Bore X Stroke 1:
86.5 mm x 100.0 mm
Compression Ratio 1:
9.5:1
Horsepower 1:
145 hp @ 5500 rpm
Torque 1:
158 lb-ft @ 4000 rpm
Secondary Engine
Engine Code 2:
6G72
Engine Type 2:
3.0L SOHC V6
Displacement 2:
2972 cc
Bore X Stroke 2:
91.1 mm x 76.0 mm
Compression Ratio 2:
9.0:1
Horsepower 2:
195 hp @ 5500 rpm (approx.)
Torque 2:
203 lb-ft @ 4000 rpm (approx.)
Performance
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Ignition System:
Electronic Ignition with Distributor (early years), Distributorless Ignition System (DIS) (later years)
🔧 Transmission
Standard
Transmission Type Standard:
4-Speed Automatic Transmission
Transmission Code Standard:
F4A51
Optional
Transmission Type Optional:
5-Speed Manual Transmission
Transmission Code Optional:
C5M12
Features
Automatic Transmission Features:
Electronically controlled, adaptive shift logic, Sport mode
Manual Transmission Features:
Overdrive gear
📐 Dimensions
Exterior
Length:
188.8 inches (4795 mm)
Width:
70.1 inches (1780 mm)
Height:
56.9 inches (1445 mm)
Wheelbase:
106.3 inches (2700 mm)
Front Track:
60.4 inches (1535 mm)
Rear Track:
60.2 inches (1529 mm)
Weights
Curb Weight 4Cyl:
3241 lbs (1470 kg)
Curb Weight V6:
3417 lbs (1550 kg)
Gross Vehicle Weight Rating:
4365 lbs (1980 kg)
Cargo
Trunk Capacity:
14.6 cu ft (413 L)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
★★★★☆ (4/5 Stars)
NHTSA Frontal Passenger:
★★★★☆ (4/5 Stars)
IIHS Frontal Offset:
Good
Active Features
ABS:
Standard (4-wheel disc brakes on most models)
Traction Control:
Optional
Electronic Brakeforce Distribution:
Available
Passive Features
Airbags Front:
Dual front airbags (driver and passenger)
Airbags Side:
Optional side-impact airbags (front)
Seatbelts:
3-point front and rear seatbelts, pretensioners and load limiters for front seats.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional cassette player, 6-speaker system.
Display Type:
Analog gauges with digital odometer, central climate and audio controls.
Driver Assistance
Cruise Control:
Standard on most trims
Keyless Entry:
Optional
Connectivity
Auxiliary Input:
Not standard, aftermarket solutions available.
Bluetooth:
Not standard, aftermarket solutions available.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first (depending on driving conditions).
Engine Oil Filter Replacement:
Replace with every oil change.
Engine Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or annually.
Engine Coolant Replacement:
Every 30,000-50,000 miles (48,000-80,000 km) or 2-3 years.
Transmission Fluid Change Automatic:
Every 30,000-60,000 miles (48,000-96,000 km), consult manual for specific recommendation.
Transmission Fluid Change Manual:
Every 50,000-75,000 miles (80,000-120,000 km).
Spark Plug Replacement:
Iridium-tipped: 100,000 miles (160,000 km); Platinum-tipped: 60,000 miles (96,000 km).
Fluid Specifications
Engine Oil Type:
API SN/SP or ILSAC GF-5/GF-6, SAE 5W-30 or 10W-30 (refer to manual for specific engine variant).
Engine Oil Capacity 4Cyl:
4.2 US quarts (4.0 L) with filter
Engine Oil Capacity V6:
4.5 US quarts (4.3 L) with filter
Coolant Type:
Mitsubishi DIA-Queen SUPER Long Life Coolant (or equivalent HOAT/OAT coolant)
Automatic Transmission Fluid Type:
DIA Queen ATF SP-III (or equivalent ATF SP-III compatible fluid)
Manual Transmission Fluid Type:
API GL-3 or GL-4, SAE 75W-90
Power Steering Fluid Type:
ATF Dexron II/III compatible fluid
Brake Fluid Type:
DOT 3
Known Issues
Common Issue 1:
Timing belt failure: Critical to adhere to replacement intervals for the 4G64 engine (typically 60,000-90,000 miles) as it is an interference engine.
Common Issue 2:
Transmission issues: Some automatic transmissions may experience delayed shifting or slipping, particularly with higher mileage or inadequate fluid maintenance.
Common Issue 3:
CV joint wear: Front CV joints can wear out, leading to clicking noises during turns.
Common Issue 4:
Rust: Common in areas with road salt, especially on rocker panels, wheel arches, and exhaust components.
Common Issue 5:
SRS warning light: Can be triggered by faulty occupant classification sensors or wiring issues in the seat belts.
📚 Vehicle History
Brand Heritage
Brand Origin:
Japan (Founded 1920)
Model Evolution
Previous Generation:
7th Generation Galant (1994-1998)
Design Philosophy:
The 8th generation Galant adopted a more rounded, aerodynamic styling compared to its predecessor, emphasizing a comfortable and refined driving experience.
Production
Production Start Year:
1998 (for model year 1999 in North America)
Production End Year:
2003 (for North American market, global production continued longer)
Manufacturing Locations:
Normal, Illinois, USA; Mizushima, Japan
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
Generally received positive reviews for ride comfort, V6 engine smoothness, and value for money during its initial release.
Safety Awards:
Achieved good ratings in frontal crash tests from NHTSA and IIHS for its time.
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