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Mitsubishi Galant 2001-2003 Workshop Service Repair Manual
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Basic Information Identification Make: Mitsubishi Model: Galant Generation Codes: 8th Generation (CJ/CK/CM) Product Name: Mitsubishi Galant 2001-2003 Workshop Service Repair Manual PDF Download Applicable Years: 2001, 2002, 2003 Introduction Market...
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| Basic Information | |
| Identification | |
| Make: | Mitsubishi |
| Model: | Galant |
| Generation Codes: | 8th Generation (CJ/CK/CM) |
| Product Name: | Mitsubishi Galant 2001-2003 Workshop Service Repair Manual PDF Download |
| Applicable Years: | 2001, 2002, 2003 |
| Introduction | |
| Market Position | |
| Segment: | Mid-size sedan |
| Competitive Landscape: | Competed against vehicles like Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Malibu. |
| Competitive Analysis | |
| Galant Strengths: | Distinctive styling, comfortable ride, often competitive pricing, available V6 engine option. |
| Key Features | |
| Design Philosophy: | The 8th generation Galant adopted a more aerodynamic and somewhat sportier design compared to its predecessors. |
| Trim Levels: | Typically offered in ES, LS, and GTZ trims, with varying feature sets and powertrain options. |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | North America (U.S. and Canada) |
| Secondary Coverage: | Global variants (where applicable and noted) |
| Page Count | |
| Estimated Page Count: | Hundreds of pages (exact count varies by print/digital version, typically 1000+ for complete factory manuals) |
| Manual Type | |
| Type: | Workshop Service Repair Manual (Official Factory) |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Detailed diagnosis, repair, and overhaul for all engine variants including 4G64 (2.4L SOHC) and 6G72 (3.0L SOHC V6). |
| Transmission: | Comprehensive coverage for F4A41/F4A42 (4-speed automatic) and KM212/KM211 (5-speed manual) transmissions, including diagnostics, repair, and overhaul. |
| Brakes: | Front disc, rear drum/disc brake systems, ABS diagnostics, hydraulic component repair, parking brake. |
| Suspension: | Front MacPherson strut and rear multi-link suspension systems, alignment specifications, component replacement, shock absorber/strut service. |
| Steering: | Power steering system diagnosis and repair, steering column, steering rack and pinion service, alignment. |
| Electrical System: | Complete electrical schematics, wiring diagrams, lighting system, starting and charging system, power distribution, fuses, relays, sensors, ECU diagnosis. |
| Body And Interior: | Body panel repair, interior trim removal/installation, door and window mechanisms, glass replacement, HVAC system, seats, airbags. |
| Climate Control: | HVAC system diagnosis, refrigerant handling, compressor service, blower motor, control modules. |
| Fuel System: | Fuel pump, fuel injectors, fuel filter replacement, evaporative emission control (EVAP) system. |
| Exhaust System: | Catalytic converter, muffler, exhaust manifold replacement, gasket service. |
| Cooling System: | Radiator, water pump, thermostat, coolant hoses, fan clutch/electric fan service. |
| Procedures Included | |
| Routine Maintenance: | Oil changes, filter replacements, fluid checks and changes, tire rotation, spark plug replacement, belt inspection and replacement. |
| Troubleshooting: | Diagnostic flowcharts, symptom-based troubleshooting guides, error code interpretations, common problems and solutions. |
| Repair And Overhaul: | Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all major vehicle systems. |
| Diagnostics: | OBD-II system diagnostics, sensor testing, actuator testing, ECU troubleshooting. |
| Installation: | Instructions for replacing specific parts and components, including torque specifications and proper procedures. |
| Technical Depth | |
| Depth: | Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including electrical diagnostics. |
| Accuracy: | Official factory data, ensuring accuracy for all repair and maintenance procedures. |
| Manual Specifications | |
| File Format | |
| Format: | |
| Searchable Text: | Yes (typically) |
| Print Quality | |
| Quality: | High-resolution, designed for clear printing of text and diagrams. |
| Binding Type | |
| Binding For Print: | Not applicable for PDF download, but designed for standard bookbinding (e.g., coil, comb, perfect binding) if printed. |
| Paper Type | |
| Recommended Paper For Print: | Standard printer paper (8.5" x 11" or A4). |
| Engine Specifications | |
| Primary Engine | |
| Engine Code 1: | 4G64 |
| Displacement 1: | 2.4 Liters (2384 cc) |
| Configuration 1: | Inline 4-cylinder, SOHC |
| Horsepower 1: | Approx. 147 hp @ 5500 rpm |
| Torque 1: | Approx. 160 lb-ft @ 4000 rpm |
| Optional Engine | |
| Engine Code 2: | 6G72 |
| Displacement 2: | 3.0 Liters (2972 cc) |
| Configuration 2: | V6, SOHC |
| Horsepower 2: | Approx. 195 hp @ 5700 rpm (GTZ trim) |
| Torque 2: | Approx. 205 lb-ft @ 4500 rpm (GTZ trim) |
| Fuel System | |
| Fuel Delivery: | Multi-point fuel injection (MPI) |
| Fuel Type: | Unleaded gasoline |
| Engine Management | |
| ECU Type: | Manufacturer-specific Engine Control Unit (ECU) |
| Transmission | |
| Standard Transmission | |
| Type 1: | 4-speed Automatic Transaxle (F4A41/F4A42) |
| Drive Wheels 1: | Front-Wheel Drive (FWD) |
| Optional Transmission | |
| Type 2: | 5-speed Manual Transaxle (KM212/KM211) |
| Drive Wheels 2: | Front-Wheel Drive (FWD) |
| Fluid Specifications | |
| Automatic Fluid Type: | Mitsubishi DiaQueen SP-III or equivalent ATF |
| Manual Fluid Type: | GL-4 Gear Oil (e.g., SAE 75W-90) |
| Features | |
| Automatic Features: | Adaptive shift control, Overdrive with lock-up torque converter. |
| Manual Features: | Standard clutch operation. |
| Dimensions | |
| Exterior | |
| Length: | Approx. 188.7 inches (4793 mm) |
| Width: | Approx. 70.7 inches (1796 mm) |
| Height: | Approx. 56.7 inches (1440 mm) |
| Wheelbase | |
| Wheelbase: | Approx. 104.3 inches (2649 mm) |
| Weights | |
| Curb Weight Min: | Approx. 3200 lbs (1451 kg) - 4-cyl, FWD |
| Curb Weight Max: | Approx. 3500 lbs (1588 kg) - V6, FWD |
| Cargo | |
| Trunk Volume: | Approx. 15.3 cubic feet (433 Liters) |
| Safety Features | |
| Ratings | |
| NHTSA Frontal Driver Rating: | Likely 4-star (based on contemporary crash test data for similar vehicles, actual may vary) |
| NHTSA Frontal Passenger Rating: | Likely 4-star (based on contemporary crash test data for similar vehicles, actual may vary) |
| IIHS Crash Test Rating: | Likely 'Good' in frontal offset tests, though availability of specific ratings may vary. |
| Active Features | |
| ABS: | Standard on most trims, optional on base models. Available for service and repair. |
| Traction Control: | Available on higher trims, particularly with V6 engine. |
| Passive Features | |
| Airbags: | Dual front airbags standard. Side airbags optional on some trims. |
| Seatbelts: | Front pretensioners and load limiters, three-point rear seatbelts. |
| Technology Features | |
| Infotainment | |
| Audio System: | Standard AM/FM stereo with CD player, optional cassette player, and upgraded speaker systems available on higher trims. |
| Navigation: | Factory navigation systems were not common for this model year, typically aftermarket solutions would be used. |
| Driver Assistance | |
| Cruise Control: | Standard on most trims. |
| Connectivity | |
| Power Accessories: | Power windows, power door locks, power mirrors were standard or optional depending on trim. |
| Comfort Features | |
| Keyless Entry: | Available on LS and GTZ trims. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 3,750 miles (6,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe conditions may require more frequent changes. |
| Engine Air Filter Replacement: | Inspect every 15,000 miles (24,000 km), replace as needed or approximately every 30,000 miles (48,000 km). |
| Cabin Air Filter Replacement: | Inspect annually, replace every 12,000-15,000 miles (19,000-24,000 km) or as needed. |
| Spark Plug Replacement 4G64: | Approx. 60,000 miles (96,000 km) - use iridium or platinum plugs as specified. |
| Transmission Fluid Change: | Automatic: Every 30,000 miles (48,000 km) or 24 months. Manual: Inspect periodically, replace as needed or per severe schedule. |
| Timing Belt Replacement: | Crucial for 4G64 engine (non-interference may vary, but recommended replacement is around 90,000-100,000 miles or 7-10 years). V6 uses a timing chain, generally maintenance-free. |
| Fluid Specifications | |
| Engine Oil Type: | API SM/SN or ILSAC GF-4/GF-5 certified, SAE 5W-30 recommended for most conditions. |
| Engine Oil Capacity: | Approx. 4.5 US quarts (4.3 Liters) with filter for 2.4L; Approx. 4.8 US quarts (4.6 Liters) with filter for 3.0L V6. |
| Coolant Type: | Asian Red OAT (Organic Acid Technology) or equivalent Long Life Coolant, typically ethylene glycol based. |
| Brake Fluid Type: | DOT 3 or DOT 4 brake fluid. |
| Known Issues | |
| Common Wear Items: | CV axles, front suspension components (ball joints, bushings), wheel bearings, exhaust system components. |
| Engine Specific Notes: | The 4G64 engine is generally robust, but timing belt service is critical. V6 is also reliable, but like most V6s, can have more complex maintenance. |
| Transmission Notes: | Automatic transmissions can be susceptible to wear if fluid is not changed regularly. Check for slipping or harsh shifting. |
| Electrical Issues: | Minor electrical gremlins can occur, often related to grounds, sensors, or power windows/locks as the vehicle ages. The manual's wiring diagrams are invaluable here. |
| Vehicle History | |
| Brand Heritage | |
| Mitsubishi Motors History: | Mitsubishi Motors has a long history in automotive manufacturing, originating from Japan, known for a range of passenger cars, SUVs, and trucks. |
| Model Evolution | |
| Galant Generations: | The Galant nameplate has been used by Mitsubishi since 1969, with this 8th generation (CJ/CK/CM) being a significant redesign for the North American market, replacing the previous Diamante-based E50/E60 generation in many markets. |
| Production | |
| Production Years For 8Th Gen: | 1998-2003 (North America). |
| Production Locations | |
| Manufacturing Plants: | Primarily manufactured in Japan and the United States (Illinois plant for North American models). |
| Awards & Recognition | |
| Recognitions | |
| Vehicle Awards: | While specific awards for the 2001-2003 model years are not prominently highlighted, the Galant's predecessor and other Mitsubishi models have received various accolades for value and design over the years. |
| Ratings | |
| Consumer Reports Ratings: | Consumer reports ratings for this generation varied, often citing average reliability in some areas and good performance in others. Specific reports for these years should be consulted for detailed insights. |