🏷️ Basic Information

Make:

Mitsubishi

Model:

Galant

Model Years:

1992, 1993, 1994, 1995, 1996, 1997, 1998

Chassis Codes:

E50, E60, E70, E80 series

👋 Introduction

Segment:

Mid-size sedan

Target Audience:

Families, professionals seeking reliable and comfortable transportation

Key Competitors:

Toyota Camry, Honda Accord, Ford Taurus, Chevrolet Lumina, Nissan Altima

Design Philosophy:

Aerodynamic styling, spacious interior, emphasis on comfort and quietness

Powertrain Options:

Choice of efficient 4-cylinder and smooth V6 engines, available with automatic or manual transmissions

Platform Advancements:

Introduction of Mitsubishi's INVECS-II (Intelligent and Innovative Control System) for automatic transmissions on some models

📋 Manual Details

Continents Covered:

Global (primarily North America, Europe, Asia)

Regions Covered:

USA, Canada, Europe, Japan, Australia

Estimated Pages:

Approximately 1500-2000 (typical for comprehensive service manuals covering multiple years and variants)

Manual Classification:

Workshop Service and Repair Manual

Language:

English

File Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, piston and connecting rod, crankshaft and main bearings, lubrication system, cooling system, fuel system (MPI), ignition system, emission control systems

Engine Performance:

Engine tuning, troubleshooting, diagnostics, performance modifications (basic)

Transmission Manual:

Clutch, manual transmission (5-speed), internal components, removal and installation, overhaul

Transmission Automatic:

Automatic transmission (4-speed INVECS-II), hydraulic control system, valve body, torque converter, removal and installation, overhaul, troubleshooting

Drivetrain:

Front wheel drive, drive shafts, universal joints, differential (integrated with transmission)

Suspension:

Front suspension (MacPherson strut), rear suspension (multi-link), springs, shock absorbers, control arms, bushings, alignment specifications

Steering:

Power steering system, steering gear, steering column, tie rods, power steering fluid specifications

Brakes:

Front disc brakes, rear drum or disc brakes, ABS system (if equipped), brake lines, master cylinder, brake fluid specifications, bleeding procedures

Electrical System:

Battery, charging system (alternator), starting system (starter motor), ignition system, lighting system, horn, wipers, power windows, power mirrors, central locking

Engine Control System:

ECU, sensors (MAP, TPS, O2, ECT, knock), actuators (injectors, idle air control), diagnostic trouble codes (DTCs), OBD-I/OBD-II (early implementation)

Body Interior:

Interior trim, seats, dashboard, door panels, headliner, HVAC controls

Body Exterior:

Body panels, doors, hood, trunk lid, bumpers, glass, seals, exterior trim, corrosion protection

Heating Ventilation Air Conditioning:

HVAC system components, refrigerant, charging, troubleshooting, blower motor, evaporator, condenser

Routine Maintenance:

Oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant checks and flushes, brake fluid checks, tire rotations

Troubleshooting Diagnostics:

Systematic fault finding, diagnostic charts, common problem diagnosis, DTC interpretation

Repair Procedures:

Step-by-step instructions for component removal, installation, and overhaul (engine, transmission, suspension, brakes, etc.)

Component Overhaul:

Detailed disassembly and reassembly instructions for major components like engines and transmissions

Electrical Component Testing:

Testing of sensors, actuators, relays, motors, wiring harness continuity checks, voltage and resistance measurements

Wheel Alignment:

Front and rear wheel alignment specifications (camber, caster, toe), adjustment procedures

Body Repair:

Panel replacement, dent repair, rust treatment (basic guidance)

Depth Of Information:

Comprehensive, suitable for professional technicians and advanced DIY enthusiasts

Diagnostic Tools:

Information on using basic diagnostic tools (multimeter, scan tools for early OBD)

Specifications Data:

Detailed torque specifications, clearances, fluid capacities, electrical values, and diagnostic data

📊 Manual Specifications

PDF Quality:

High-resolution, searchable text with clear diagrams

Printable:

Yes, designed for printing individual sections or the entire manual

Digital Binding:

N/A (Digital PDF)

Digital Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Engine Code Usdm 4Cyl:

4G63 (2.0L SOHC/DOHC)

Engine Code Usdm V6:

6A12 (2.5L V6 SOHC/DOHC)

Engine Code Other Markets 4Cyl:

4G93 (1.8L SOHC/DOHC), 4G63 (2.0L SOHC/DOHC)

Engine Displacement 2.0L:

1997 cc (2.0 Liters)

Engine Displacement 2.5L:

2498 cc (2.5 Liters)

Engine Cylinders Configuration 4Cyl:

Inline 4-cylinder

Engine Cylinders Configuration V6:

V6

Horsepower 2.0L Sohc:

Approx. 113-135 hp (varies by market and tuning)

Horsepower 2.0L DOHc:

Approx. 145-150 hp (e.g., Galant GS)

Horsepower 2.5L V6 Sohc:

Approx. 160-170 hp

Horsepower 2.5L V6 DOHc:

Approx. 180-200 hp (e.g., Galant VR-4, performance variants)

Torque 2.0L Sohc:

Approx. 125-135 lb-ft

Torque 2.5L V6 Sohc:

Approx. 150-160 lb-ft

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Compression Ratio 2.0L:

Approx. 9.5:1 to 10.0:1 (varies by engine variant)

Compression Ratio 2.5L V6:

Approx. 9.0:1 to 9.5:1 (varies by engine variant)

🔧 Transmission

Standard Transmission Type:

5-Speed Manual

Optional Transmission Type:

4-Speed Automatic (INVECS-II)

AWD Option:

Yes, available on VR-4 and some other AWD models (e.g., E70 chassis)

Invecs Ii Features:

Adaptive shift control, manual mode (on some high-trim models), sporty shift patterns

Manual Transmission Fluid:

API GL-4 or GL-5, viscosity typically 75W-90 or 80W-90 (Refer to manual for exact spec)

Automatic Transmission Fluid:

Mitsubishi DiaQueen ATF SP-II or equivalent (Refer to manual for exact spec)

📐 Dimensions

Length:

Approx. 4720 - 4800 mm (varies by model and market)

Width:

Approx. 1750 - 1780 mm (varies by model and market)

Height:

Approx. 1390 - 1430 mm (varies by model and market)

Wheelbase:

Approx. 2700 mm

Curb Weight:

Approx. 1350 - 1650 kg (depending on engine and trim)

🛡️ Safety Features

NHTSA Front Crash Test:

No specific rating available for all model years/configurations in all markets. Generally considered safe for its era.

ABS:

Available on higher trims and optional on many models

Traction Control:

Limited availability on very high-performance models (e.g., AWD variants)

Airbags:

Driver airbag standard on later models, passenger airbag optional or standard on certain trims. Side airbags were not common for this generation.

Seatbelts:

3-point front seatbelts with pretensioners (standard), 3-point rear seatbelts

Child Seat Anchors:

Lower Anchors and Tethers for Children (LATCH) system was not widely implemented in this era, ISOFIX equivalent typically absent.

💡 Technology Features

Audio System:

Factory AM/FM stereo with cassette player and CD player (optional on higher trims). Speaker count varies by trim.

Climate Control:

Manual or Automatic Climate Control (ACC) on higher trims.

Cruise Control:

Standard on most trims, optional on base models.

Keyless Entry:

Available on higher trim levels, often as an optional feature.

OBD Interface:

OBD-I (On-Board Diagnostics) system, transitioning to early OBD-II compliance in later model years. The manual will cover diagnostic procedures for both.

🔧 Maintenance

Engine Oil Change:

Every 5,000 miles or 6 months (whichever comes first) using synthetic or high-quality conventional oil.

Oil Filter Replacement:

With every oil change

Air Filter Replacement:

Every 15,000 - 30,000 miles or as needed based on driving conditions.

Fuel Filter Replacement:

Every 30,000 - 60,000 miles (depending on fuel quality and type).

Spark Plug Replacement:

Every 30,000 - 60,000 miles for standard plugs, or 60,000 - 100,000 miles for platinum/iridium plugs (refer to manual for specific plug type).

Coolant Flush:

Every 30,000 - 60,000 miles or 2-4 years (using appropriate coolant type).

Timing Belt Replacement:

Every 60,000 - 90,000 miles or 5-7 years (CRITICAL for interference engines like 4G63/6A12). Include tensioner and idler pulleys.

Engine Oil Viscosity:

5W-30 or 10W-30 (API SH or higher). Consult manual for severe service recommendations.

Coolant Type:

Ethylene Glycol based, typically Asian Red or Green (ensure compatibility with original fill). A 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4. Always use fresh, sealed fluid.

Power Steering Fluid:

ATF Dexron II or III, or specific power steering fluid (check manual).

Engine Mounts:

Can degrade over time, leading to vibration and noise, especially under acceleration.

Automatic Transmission:

INVECS-II transmissions can develop shift quality issues or solenoid problems if not maintained with proper fluid changes.

Suspension Bushings:

Worn control arm bushings can cause steering wander and uneven tire wear.

Radiator And Hoses:

Aging rubber components can lead to coolant leaks and overheating. Regular inspection is crucial.

Power Window Motors:

Motors can fail, leading to unresponsive windows.

Cv Axle Boots:

Torn boots can lead to grease leakage and premature CV joint failure.

📚 Vehicle History

Mitsubishi Reputation:

Known for robust engineering, rally heritage (Lancer Evolution), and technological innovation (e.g., GDI, INVECS)

Generation:

6th Generation Galant (1992-1998)

Platform:

Mitsubishi E Platform (shared with Mitsubishi Eclipse and Eagle Talon in North America)

Key Variants:

LS, ES, GS (performance oriented), VR-4 (high-performance AWD twin-turbo V6)

Production Years Global:

1992-1998

Manufacturing Locations:

Japan (Okazaki Plant), USA (Normal, Illinois Plant - for North American market)

🏆 Awards & Recognition

Car And Driver 10Best:

The Galant VR-4 (all-wheel drive, turbocharged variant) was a frequent contender and recipient of Car and Driver's '10Best' list during its production run for its performance and handling.

Consumer Reports Reliability:

Reliability ratings varied by model year and specific engine/transmission combination. The 2.5L V6 and certain transmissions generally received moderate to good ratings, while earlier 4-cylinder models could be very reliable.