Mitsubishi Galant 2004 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 2004 Codes Platform: Mitsubishi PS platform 👋 Introduction Market Position Segment: Mid-size sedan Target Audience: Families, commuters, and those seeking a...

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Year:

Codes

Platform:

Mitsubishi PS platform

👋 Introduction

Market Position

Segment:

Mid-size sedan

Target Audience:

Families, commuters, and those seeking a reliable and comfortable sedan with a focus on value.

Competitive Analysis

Key Competitors:

Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu.

Key Features

Design:

The 2004 Galant featured a distinctive 'wedge' styling and was known for its comfortable interior and generally reliable powertrain options.

Value Proposition:

Offered a balance of features, comfort, and affordability compared to some rivals, often with aggressive pricing.

📋 Manual Details

Coverage Areas

Manual Type:

Complete Official Factory Service Repair Manual

Language:

English

Format:

PDF Download

Page Count

Estimated Page Count:

Hundreds of pages (specific count not provided, but implied to be extensive)

📖 Manual Coverage

Systems Covered

Engine:

Covers all aspects of engine operation, including maintenance, diagnostics, repair, and overhaul for all available engine variants.

Transmission:

Detailed coverage of automatic and manual transmission systems, including removal, installation, overhaul, and diagnostics.

Brakes:

Comprehensive information on ABS, brake hydraulics, caliper and rotor service, parking brake, and troubleshooting brake system faults.

Electrical System:

Extensive coverage of the vehicle's electrical system, including wiring diagrams, component testing, diagnostics for lighting, ignition, charging, starting, and power accessories.

Suspension Steering:

Detailed procedures for front and rear suspension components, steering system maintenance, alignment specifications, and troubleshooting.

HVAC:

Information on air conditioning system service, refrigerant handling, climate control unit diagnostics, and heater core replacement.

Body Chassis:

Covers exterior and interior body panels, doors, windows, locks, and chassis component repairs.

Exhaust System:

Details on exhaust manifold, catalytic converter, mufflers, and pipe replacement.

Fuel System:

Coverage of fuel pump, injectors, fuel filter replacement, fuel pressure testing, and evaporative emission control (EVAP).

Procedures Included

Maintenance:

Includes routine maintenance procedures such as oil changes, filter replacements, fluid checks and top-offs, and tune-ups.

Diagnostics:

Detailed diagnostic flowcharts and troubleshooting steps for identifying and resolving common and complex vehicle issues.

Repair:

Step-by-step repair procedures for virtually all mechanical and electrical components of the vehicle.

Overhaul:

In-depth instructions for complete engine and transmission overhauls.

Troubleshooting:

Systematic approach to diagnosing and fixing various problems, often with detailed symptom-to-cause correlation.

Technical Depth

Depth:

Comprehensive, covering everything from basic scheduled maintenance to complex electrical diagnostics and complete engine rebuilds. Suitable for professional technicians and advanced DIY enthusiasts.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable due to being an official factory manual.

Print Quality

Printability:

Designed for printing, allowing users to print specific sections or the entire manual.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

4G64 (2.4L SOHC Inline-4)

Displacement 1:

2351 cc (2.4 Liters)

Horsepower 1:

140 hp @ 5500 rpm (approx.)

Torque 1:

147 lb-ft @ 3500 rpm (approx.)

Optional Engine

Engine Code 2:

6G72 (3.0L SOHC V6)

Displacement 2:

2972 cc (3.0 Liters)

Horsepower 2:

195 hp @ 5500 rpm (approx.)

Torque 2:

203 lb-ft @ 3750 rpm (approx.)

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Engine Management

ECU Type:

Manufacturer-specific Engine Control Unit (ECU)

Emission Controls:

Catalytic converter, O2 sensors, EVAP system.

🔧 Transmission

Standard Transmission

Type 1:

4-speed Automatic (FWD)

Optional Transmission

Type 2:

5-speed Manual (available on some 4-cylinder models)

Features

FWD Layout:

All models are front-wheel drive.

Fluid Specification

Automatic Transmission Fluid:

Mitsubishi Diaqueen SPIII (or equivalent ATF SP III)

Fluid Capacity

Automatic Transmission Capacity:

Approximately 7.2 liters (7.6 US quarts) for a dry fill, less for a drain and refill.

📐 Dimensions

Exterior

Length:

4800 mm (189.0 inches)

Width:

1775 mm (69.9 inches)

Height:

1430 mm (56.3 inches)

Wheelbase:

2710 mm (106.7 inches)

Weights

Curb Weight Min:

Approximately 1460 kg (3219 lbs) for 4-cylinder manual.

Curb Weight Max:

Approximately 1550 kg (3417 lbs) for V6 automatic.

Cargo

Trunk Volume:

Approximately 0.42 cubic meters (15 cubic feet)

🛡️ Safety Features

Ratings

NHTSA Driver Front Impact:

Good (refer to specific NHTSA reports for exact year/testing conditions)

NHTSA Passenger Front Impact:

Good (refer to specific NHTSA reports for exact year/testing conditions)

Active Features

Standard on most trims, Anti-lock Braking System.

Traction Control:

Optional on some models, Traction Control System (TCS).

Passive Features

Airbags Front:

Driver and front passenger airbags.

Airbags Side:

Optional front side-impact airbags.

Seatbelts:

Three-point seatbelts with pretensioners for front occupants.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD stereo system, some models may have premium audio with cassette tape player.

Navigation:

Optional factory navigation system was available on higher trim levels.

Driver Assistance

Cruise Control:

Standard on most trims.

Connectivity

Power Accessories:

Power windows, power door locks, power mirrors.

🔧 Maintenance

Service Intervals Oil

Oil Change Interval:

Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions).

Fluid Specifications

Engine Oil Type:

API Certified SAE 5W-30 (Synthetic blend recommended).

Engine Oil Capacity:

4.5 liters (4.8 US quarts) with filter change for 2.4L, 4.2 liters (4.4 US quarts) with filter change for 3.0L V6.

Coolant Type:

Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with long-life additives).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid Type:

Mitsubishi Genuine Power Steering Fluid or equivalent DEXRON®-III (or compatible ATF).

Known Issues

Engine Mounts:

Wear and tear on engine mounts can lead to increased vibration and noise.

Timing Belt:

The 4G64 engine uses a timing belt that requires replacement at recommended intervals (e.g., 60,000-100,000 miles) to prevent catastrophic engine damage.

Catalytic Converter:

Can fail over time, leading to performance issues and check engine lights.

Automatic Transmission:

Some units may experience shifting issues or premature wear if not maintained properly.

Maintenance Schedule Summary

15K 30K Miles:

Oil change, filter replacement, tire rotation, inspect brakes, fluids, belts, hoses.

60K Miles:

Replace spark plugs, timing belt (if applicable), serpentine belt, inspect transmission fluid, coolant.

📚 Vehicle History

Brand Heritage

Manufacturer:

Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer.

Model Evolution

Generation 8:

The 2004 model year represents the final iteration of the eighth generation Galant (produced from 1998-2003 in Japan, with North American production continuing until 2004).

North American Market:

The Galant was a popular sedan in North America, known for its distinctive styling and value proposition.

Production

Manufacturing Location:

North American models were primarily assembled in Normal, Illinois, USA.

🏆 Awards & Recognition

Recognitions

Safety Award Example:

While specific awards for the 2004 model are less common, the Galant platform often received 'Good' ratings in IIHS crash tests for its generation.

Ratings

Consumer Reports General:

Consumer Reports typically rated the Galant as average to below-average in predicted reliability compared to segment leaders during this period, often citing issues with the transmission and electrical systems.