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Mitsubishi Galant 1990-2000 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Model Generation: Eighth Generation (E33A, E34A, E35A, E38A, E39A, E31A, E32A, E36A) Covered Years: 1990-2000 Codes Chassis Codes: E31A, E32A, E33A, E34A,...
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类型: Car
厂商:
斯库: 70427
Mitsubishi Galant 1990-2000 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Model Generation:
Eighth Generation (E33A, E34A, E35A, E38A, E39A, E31A, E32A, E36A)
Covered Years:
1990-2000
Codes
Chassis Codes:
E31A, E32A, E33A, E34A, E35A, E36A, E38A, E39A
👋 Introduction
Market Position
Vehicle Class:
Mid-size sedan
Key Selling Points:
Known for its sporty handling (especially the VR-4 model), distinctive styling, and reliable powertrain options. Offered All-Wheel Drive (AWD) and advanced technologies for its era.
Competitive Analysis
Competitors:
Honda Accord, Toyota Camry, Nissan Maxima, Mazda MX-6, Ford Taurus, Chevrolet Lumina.
Key Features
Performance Variants:
Galant VR-4 featured a turbocharged 4G63 engine, AWD, and optional four-wheel steering (4WS).
Engine Options:
Diverse range including 4-cylinder and V6 engines, catering to various performance and economy needs.
📋 Manual Details
Coverage Areas
Geographical Coverage:
Global (primarily North American and Japanese market specifications, with extensive applicability to other regions)
Trim Level Coverage:
All Trim Levels (LS, GS, VR-4, GT, ES, etc.)
Page Count
Estimated Page Count:
~2000-3000+ pages (comprehensive official factory documentation)
Manual Type
Manual Type:
Workshop Service Repair Manual (WSRM)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals (4G63, 4G64, 6A12, 6A13, 6G72), engine management (EFI, ignition), fuel system, cooling system, exhaust system, turbocharging (VR-4 models), powertrain control module (PCM), torque converter clutch (TCC).
Transmission:
Manual transmissions (F5M33, W5MG1), automatic transmissions (V4A51, F4A42), clutch system, transfer case (AWD models), drive shafts, differentials.
Chassis Suspension:
Front suspension (MacPherson struts, control arms), rear suspension (Multi-link Beam Axle or Independent Rear Suspension depending on model/year), steering system (power steering, rack and pinion), wheel alignment specifications.
Brakes:
Front and rear brake systems (disc, drum), ABS system (if equipped), parking brake, brake fluid specifications and bleeding procedures.
Electrical:
Battery, charging system (alternator, starter), ignition system, lighting systems (headlights, taillights, interior), horn, wiring diagrams, fuses and relays, power windows, power mirrors, central locking, alarm systems.
Body And Interior:
Body panel removal and installation, doors, hood, trunk, interior trim, seats, dashboard, HVAC system (heating, ventilation, air conditioning), door locks and handles.
Procedures Included
Routine Maintenance:
Oil and filter change intervals and procedures, air filter replacement, spark plug replacement, coolant flush and refill, brake fluid change, transmission fluid change, differential fluid change.
Diagnostic Troubleshooting:
Component testing, diagnostic trouble codes (DTCs), fault finding charts, symptom-based troubleshooting for engine, transmission, electrical, and HVAC systems.
Repair And Rebuild:
Engine overhaul and component replacement (pistons, rings, bearings, gaskets), cylinder head repair, transmission overhaul, brake caliper and master cylinder replacement, steering rack rebuild, AC system servicing.
Technical Specifications:
Torque specifications for all fasteners, engine compression test data, valve lash adjustment (if applicable), timing belt/chain tensioning procedures, wheel alignment angles.
Technical Depth
Depth Of Coverage:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls, detailed electrical diagnostics, and bodywork repairs. Includes factory-recommended procedures and specifications.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Searchable text content for easy navigation and information retrieval.
Print Quality
Image Resolution:
High-resolution diagrams, illustrations, and photographs suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G63 (DOHC 16V Inline-4)
Displacement 1:
2.0 L (1997 cc)
Horsepower 1:
140-147 hp @ 6000 rpm (Naturally Aspirated), 195-220 hp @ 6000 rpm (Turbocharged VR-4)
Torque 1:
130-132 lb-ft @ 4500 rpm (Naturally Aspirated), 203-218 lb-ft @ 3000 rpm (Turbocharged VR-4)
Secondary Engine
Engine Code 2:
4G64 (SOHC 16V Inline-4)
Displacement 2:
2.4 L (2351 cc)
Horsepower 2:
155-160 hp @ 5500-6000 rpm
Torque 2:
160-165 lb-ft @ 3500-4500 rpm
V6 Engine
Engine Code V6:
6A12 (DOHC 24V V6) / 6G72 (SOHC 24V V6)
Displacement V6:
2.0 L (1998 cc) for 6A12 / 3.0 L (2972 cc) for 6G72
Horsepower V6:
150 hp @ 6000 rpm (6A12), 170-175 hp @ 5500-6000 rpm (6G72)
Torque V6:
137 lb-ft @ 4500 rpm (6A12), 172-180 lb-ft @ 4000-4500 rpm (6G72)
Performance
Drivetrain Options:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD) on VR-4 models.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-point injection (MPI).
Fuel Type:
Unleaded Gasoline (Premium Unleaded recommended for VR-4)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission (e.g., F5M33).
Optional
Optional Transmission:
4-speed Automatic Transmission (e.g., F4A42, V4A51) with electronic control and torque converter lock-up.
Features
Vr4 Transmission:
Optional Getrag 5-speed manual (W5MG1) with viscous coupling center differential and Torsen rear differential on VR-4 models.
AWD System:
Advanced Twin-Viscous Coupling (VC) AWD system on VR-4, often paired with optional 4-Wheel Steering (4WS).
📐 Dimensions
Exterior
Length:
Approx. 180.5 - 185.5 inches (4585 - 4712 mm)
Width:
Approx. 67.5 - 69.1 inches (1715 - 1755 mm)
Height:
Approx. 55.5 - 56.5 inches (1410 - 1435 mm)
Wheelbase
Wheelbase:
Approx. 104.3 inches (2650 mm)
Weights
Curb Weight:
Approx. 3000 - 3500 lbs (1360 - 1588 kg), varies by model and equipment.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Not readily available for all model years in modern formats; generally considered a safe vehicle for its era.
Passive Features
Passive Safety:
Seat belts, crumple zones, side-impact door beams, dual front airbags (standard on later models).
Active Features
Active Safety:
Anti-lock Braking System (ABS) available on select models, especially higher trims like VR-4.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player, and premium sound systems with amplifiers.
Driver Assistance
Cruise Control:
Standard cruise control system available on most models.
Connectivity
Remote Keyless Entry:
Optional remote keyless entry and alarm system on higher trim levels.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 to 7,500 miles (6,000 to 12,000 km) or 6 to 12 months, depending on driving conditions and oil type. Consult manual for specific recommendations.
Timing Belt Interval:
Recommended replacement every 60,000 to 90,000 miles (96,000 to 144,000 km) for 4G63 and 4G64 engines. Critical for preventing catastrophic engine damage.
Spark Plug Replacement:
Typically every 30,000 to 60,000 miles, depending on spark plug type (copper, platinum, iridium).
Fluid Specifications
Engine Oil Type:
API SG/SH or SJ. Viscosity 5W-30, 10W-30, or 10W-40 depending on climate. Consult manual for precise recommendations.
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Asian Blue or equivalent. Avoid mixing coolant types.
Automatic Transmission Fluid:
MITSUBISHI DIA QUEEN ATF SP-III or equivalent. Manual specifies specific DEXRON II/III for earlier models, but SP-III is often a suitable upgrade.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Issues:
Timing belt failure if not replaced on schedule (interference engine), potential for head gasket leaks, oil leaks from valve cover and oil pan gaskets, intake manifold leaks.
Transmission Issues:
Automatic transmission clutch wear, valve body issues in older transmissions, occasional issues with AWD coupling on VR-4 models.
Suspension And Chassis:
Worn ball joints and tie rod ends, aging suspension bushings, rear axle beam mounts can rust and detach on some models.
Electrical Issues:
Power window regulators, intermittent electrical faults, failing blower motor resistors, SRS (airbag) warning lights.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi's long history in automotive manufacturing, with a focus on performance and technological innovation.
Model Evolution
Galant Lineage:
The Galant has a long and varied history, evolving from a compact car to a sophisticated mid-size sedan known for its performance variants.
Production
Production Period:
Eighth generation produced from 1992 to 2003 (though the manual covers up to 2000 for this specific product listing). This generation was primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Mitsubishi Galant VR-4 was notably recognized by Car and Driver magazine on its '10Best' list in the early 1990s for its performance and handling.
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