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Mitsubishi Galant 1992-1998 WSM Service Manual Repair

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Generation: Eighth Generation (1994-2003) Generation Codes: E80, E90 Applicable Years: 1992-1998 (North American Market Variations) 👋 Introduction Market Position Segment: Mid-size Sedan...
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类型: Car
厂商:
斯库: 168376
Mitsubishi Galant 1992-1998 WSM Service Manual RepairMitsubishi Galant 1992-1998 WSM Service Manual RepairMitsubishi Galant 1992-1998 WSM Service Manual RepairMitsubishi Galant 1992-1998 WSM Service Manual Repair
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Generation:
Eighth Generation (1994-2003)
Generation Codes:
E80, E90
Applicable Years:
1992-1998 (North American Market Variations)
👋 Introduction
Market Position
Segment:
Mid-size Sedan
Usp Early 80S:
Known for its distinctive styling and comfortable ride.
Usp Late 90S:
Evolved into a more refined and sporty offering, often competing with popular Japanese and American sedans.
Competitive Analysis
Key Competitors:
Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Lumina.
Key Features
Body Styles:
Sedan (primarily), Coupe (in some markets, though this manual focuses on the sedan variant as per typical WSM coverage).
Design Philosophy:
Aerodynamic styling, driver-oriented cockpit.
📋 Manual Details
Coverage Areas
Covered Years:
1992, 1993, 1994, 1995, 1996, 1997, 1998
Market Focus:
Primarily North American Market
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual (WSM) / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, disassembly, inspection, assembly, timing belt, seals, gaskets, pistons, rings, bearings, crankshaft, camshafts, cylinder head, valve train, oil pump, oil pan, lubrication system.
Engine Management:
Fuel injection system (MPI), ignition system, ECU diagnostics, sensor operations (MAP, TPS, O2, ECT, CKP, CMP), actuator testing, emission control systems (EVAP, EGR).
Transmission Manual:
Disassembly, inspection, assembly, gear ratios, clutch operation, synchronizers, bearings, seals, shift linkages.
Transmission Automatic:
Operation, valve body, torque converter, planetary gear sets, clutches, bands, hydraulic control systems, electronic controls, solenoids, fluid types, diagnosis, repair.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, drive axles, CV joints, differential, transfer case (for AWD variants), propeller shaft, wheel bearings.
Suspension:
Front McPherson strut, rear multi-link suspension, control arms, bushings, ball joints, tie rod ends, springs, shock absorbers, sway bars, alignment specifications.
Brakes:
Front and rear disc brakes, caliper assembly, brake pads, rotors, master cylinder, brake booster, ABS system (if equipped), hydraulic lines, bleeding procedures, parking brake.
Steering:
Power steering system, steering rack, tie rod ends, steering column, universal joints, pump, fluid specifications, troubleshooting.
Electrical System:
Wiring diagrams, fuse box locations, relay functions, battery, alternator, starter motor, lighting systems (headlights, taillights, interior), horn, power accessories (windows, mirrors, locks).
Climate Control:
HVAC system, blower motor, heater core, evaporator, refrigerant charging, A/C compressor, controls, diagnosis of leaks and performance issues.
Body And Trim:
Exterior panels, interior trim, door mechanisms, glass, weatherstripping, bumpers, hood, trunk, alignment, removal and installation procedures.
Safety Systems:
Seat belts, airbags (if equipped, though limited coverage for this era's diagnostic capabilities), ABS functionality.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plugs, timing belt replacement intervals, drive belt inspection, brake fluid flush, coolant flush.
Diagnostics Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues, DTC (Diagnostic Trouble Code) interpretation, wiring harness testing, component testing.
Repair Replacement:
Detailed instructions for component removal, installation, and adjustment for all covered systems.
Special Tools:
Identification and usage of specialized tools required for specific repair and diagnostic procedures.
Torque Specifications:
Precise torque values for critical fasteners across all mechanical systems.
Technical Depth
Depth:
Comprehensive: Covers everything from routine maintenance and minor repairs to major overhauls and complete component rebuilds. Suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (Text-based PDF)
Print Quality
Image Resolution:
High-resolution diagrams and photographs.
Readability:
Clear and legible text and illustrations.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
4G63 (2.0L), 6A13 (2.5L V6), 6G72 (3.0L V6 - less common in North America for this specific range).
Engine Variant 2.0L:
4G63 SOHC Inline-4
Engine Variant 2.5L V6:
6A13 SOHC V6
Performance 2.0L
Horsepower 2.0L:
Approx. 130-150 hp (depending on specific tune and market)
Torque 2.0L:
Approx. 130-140 lb-ft
Performance 2.5L V6
Horsepower 2.5L V6:
Approx. 160-175 hp
Torque 2.5L V6:
Approx. 155-170 lb-ft
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Octane Rating Recommended:
87 (minimum), 89 or higher for optimal performance
🔧 Transmission
Standard Transmission
Type Standard:
5-Speed Manual
Optional Transmission
Type Optional:
4-Speed Automatic (INVECS-II technology in later models)
Features Automatic
Sportronic Option:
Available on some later models (manual shifting mode).
Fluid Specifications Automatic
Atf Type:
Mitsubishi DiaQueen J2 or equivalent ATF SP-III.
Fluid Specifications Manual
Mtf Type:
GL-4 Manual Transmission Fluid (e.g., SAE 75W-90).
📐 Dimensions
Exterior Length
Length:
Approx. 185.0 - 188.0 inches (depending on model and trim)
Exterior Width
Width:
Approx. 69.5 - 70.0 inches
Exterior Height
Height:
Approx. 55.5 - 56.5 inches
Wheelbase
Wheelbase:
Approx. 104.7 inches
Weights
Curb Weight:
Approx. 3000 - 3300 lbs (depending on engine and transmission)
Cargo
Trunk Volume:
Approx. 14.5 - 15.5 cubic feet
🛡️ Safety Features
Ratings Federal
NHTSA Front Impact:
4-star driver, 4-star passenger (for the later models of this generation, data can vary slightly).
IIHS Side Impact:
Good (for models equipped with side airbags, which became more common in later years).
Active Features
ABS:
Available on higher trim levels or as an option.
Traction Control:
Limited availability during this period, typically on performance-oriented trims or as an option.
Passive Features
Airbags Front:
Driver and Passenger airbags standard from the mid-90s onward.
Seat Belts:
3-point front and rear seat belts, driver's pretensioner.
💡 Technology Features
Infotainment Features
Audio System:
Factory AM/FM/Cassette player, optional CD player. Speaker configurations varied by trim.
Climate Controls:
Manual or automatic climate control systems depending on trim level.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Telematics:
Not applicable for this model year range.
🔧 Maintenance
Service Intervals Oil
Oil Change Interval:
Every 3,000 - 5,000 miles or 6 months, whichever comes first (using conventional oil). Consult manual for synthetic oil recommendations.
Service Intervals Filters
Oil Filter Replacement:
Replace with every oil change.
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed (typically every 30,000 miles).
Service Intervals Fluids
Coolant Flush Interval:
Every 30,000 miles or 2 years.
Brake Fluid Flush Interval:
Every 2 years or 30,000 miles.
Service Intervals Timing Belt
Timing Belt Replacement:
Crucial: 60,000 miles or 5 years for 4-cylinder (4G63), 90,000 miles or 5 years for V6 (6A13). Critical interference engine - failure causes catastrophic damage.
Fluid Specifications
Engine Oil Viscosity 4Cyl:
10W-30 or 5W-30 (check owner's manual for climate-specific recommendations)
Engine Oil Viscosity V6:
10W-30 or 5W-30 (check owner's manual for climate-specific recommendations)
Coolant Type:
Ethylene Glycol based coolant, Mitsubishi Super Long Life Coolant (or equivalent).
Known Issues
Timing Belt Failure:
Due to interference engine design, a failed timing belt (often due to age or lack of timely replacement) will cause severe internal engine damage.
Automatic Transmission Performance:
Slightly rough shifting or delayed engagement can occur with age and fluid degradation. Regular fluid changes are important.
Cv Joint Wear:
Front CV boots can tear, leading to premature wear and clicking noises during turns.
Suspension Bushings:
Worn control arm bushings can lead to sloppy handling and noise.
Power Steering Pump Leaks:
Occasional leaks can develop from the power steering pump or lines.
Cooling System Overheating:
Older vehicles may develop issues with radiators, hoses, or water pumps, leading to overheating if not maintained.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Launch:
Founded in 1970, Mitsubishi Motors is a Japanese automotive manufacturer with a history of innovation and reliable vehicles.
Model Evolution
Galant Introduction:
The Galant nameplate has been used by Mitsubishi since 1969, with numerous generations and global variations.
Eighth Gen Design:
The eighth generation (E80/E90) marked a significant styling and platform change, moving towards a more European-influenced design and improved driving dynamics.
Production
Manufacturing Locations:
Primarily Japan, with some assembly in other global locations for various markets.
Production Years North America
North American Production:
The 1992-1998 timeframe aligns with specific facelifts and updates of the Galant in the North American market, often based on the E80 platform for the earlier part of this range and evolving into the E90 platform for the later years.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
While specific '10Best' awards for the Galant during these exact years are not prominently documented, the model was generally well-regarded for its value and features in its class.
Ratings
Consumer Reports Reliability:
Reliability ratings varied by year and engine, with some years showing average to above-average performance, particularly for the 4-cylinder engines. V6 models sometimes had slightly more mixed reviews.
Certifications
Emission Standards:
Designed to meet Federal EPA emission standards applicable to the model years.
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