Mitsubishi Galant Legnum 1996-2002 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Legnum Codes Platform Code: EC/EA (8th Generation Galant platform, Legnum is the wagon variant) Chassis Codes: EC5W (4WD/V6), EC1W (2WD/4-cyl) 👋 Introduction...

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类型: Car

斯库: 167960

标签: 1996 1997 1998 1999 2000 2001 2002 Car Cars Galant Legnum Misc Mitsubishi

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant Legnum

Codes

Platform Code:

EC/EA (8th Generation Galant platform, Legnum is the wagon variant)

Chassis Codes:

EC5W (4WD/V6), EC1W (2WD/4-cyl)

👋 Introduction

Market Position

Segment:

Mid-size station wagon (estate), positioned as a family vehicle with available performance variants.

Competitive Analysis

Competitors:

Subaru Legacy Grand Wagon, Toyota Caldina, Nissan Avenir, Honda Accord Wagon, Mazda Atenza Wagon (later models).

Key Features

Unique Selling Points:

Powerful V6 engine options, available Super All-Wheel Control (S-AWC) system, spacious and practical wagon body, sporty styling.

Target Audience:

Families seeking a reliable, versatile, and potentially sporty wagon with excellent all-weather capability.

📋 Manual Details

Coverage Areas

Vehicle Model Years:

1996, 1997, 1998, 1999, 2000, 2001, 2002

Regions Covered:

Primarily Japanese Domestic Market (JDM), but applicable to international variants sharing common components.

Page Count

Estimated Page Count:

Over 2000 pages (typical for comprehensive factory service manuals).

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English (translated from original Japanese).

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication, cooling.

Engine Management:

Fuel injection, ignition system, emissions control, sensors, actuators, ECU diagnostics.

Transmission Manual:

Manual transmission (F5M51, W5M51): disassembly, assembly, gear ratios, shift mechanism.

Transmission Automatic:

Automatic transmission (V4A51, F4A51): internal components, hydraulic control, torque converter, electronic control unit.

Drivetrain:

Front and rear differentials, driveshafts, CV joints, 4WD system (including viscous coupling unit).

Suspension:

Front MacPherson strut, rear multi-link independent suspension, springs, shock absorbers, control arms, bushings.

Steering:

Power steering system, steering rack, pump, linkages, steering column.

Brakes:

Front and rear disc brakes, ABS system (including modulator, sensors), brake fluid, lines, master cylinder, parking brake.

Electrical System:

Battery, charging system (alternator, regulator), starting system, lighting, fuses, relays, wiring diagrams.

Climate Control:

HVAC system, compressor, condenser, evaporator, heater core, blower motor, controls, refrigerant.

Body Interior:

Body panels, doors, windows, seats, dashboard, trim, interior panels, airbags.

Body Exterior:

Bumpers, fenders, hood, tailgate, mirrors, glass, seals, paint codes.

Safety Systems:

Airbag system components, SRS module, seatbelt pre-tensioners.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspections.

Troubleshooting:

Diagnostic procedures for common faults, symptom-based troubleshooting guides, fault code interpretation.

Component Repair:

Detailed step-by-step repair instructions for all major mechanical and electrical components.

Disassembly Assembly:

Comprehensive instructions for dismantling and reassembling major vehicle systems.

Diagnostic Procedures:

Specific tests for sensors, actuators, and control modules using multimeter, oscilloscope, and scan tools.

Wiring Diagrams:

Detailed, component-level wiring schematics for all electrical systems.

Technical Depth

Depth:

Complete factory-level detail for repair, overhaul, and diagnostics.

Diagnostic Tools Required:

Basic hand tools, torque wrench, multimeter, oscilloscope, OBD-II scanner (for later models/specific functions).

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable text for quick information retrieval.

Print Quality

Quality:

High-resolution digital scans ensuring clarity of diagrams and text.

Diagrams:

Clear, detailed technical drawings and exploded views.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code And Type 1:

4G63 (2.0L Inline-4 DOHC MPI), Non-turbo and Turbocharged (GT-A trim).

Engine Code And Type 2:

6A13 (2.5L V6 SOHC MPI), Non-turbo and Twin-Turbocharged (VR-4, GT-A trims).

Performance 1

2.0L Na Horsepower:

Approx. 135-145 PS (99-107 kW)

2.0L Turbo Horsepower:

Approx. 240-255 PS (177-188 kW)

Performance 2

2.5L V6 Na Horsepower:

Approx. 160-170 PS (118-125 kW)

2.5L V6 Twin-Turbo Horsepower:

Approx. 280 PS (206 kW) - JDM 'Gentleman's Agreement' rating.

Fuel System

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI).

Fuel Type:

Unleaded gasoline.

Engine Details

Valvetrain:

DOHC (4G63), SOHC (6A13).

🔧 Transmission

Standard

Transmission Options:

5-speed manual (F5M51), 4-speed automatic (F4A51/V4A51).

Optional

Transmission Features:

Available INVECS-II Sport Mode automatic transmission with paddle shifters on some models (e.g., GT-A).

Features

Drivetrain Options:

Front-Wheel Drive (FWD), All-Wheel Drive (AWD) with Active Yaw Control (AYC) on performance models.

AWD System:

Mitsubishi's sophisticated AWD system, often referred to as 'S-AWC' in its later iterations, providing advanced traction and stability control.

📐 Dimensions

Exterior

Length:

Approx. 4670-4700 mm (183.9-185.0 in)

Width:

Approx. 1740-1770 mm (68.5-69.7 in)

Height:

Approx. 1450-1500 mm (57.1-59.1 in)

Wheelbase:

Approx. 2635 mm (103.7 in)

Interior

Seating Capacity:

5 passengers.

Cargo

Cargo Volume:

Generous for its class, with folding rear seats for increased capacity. Specific volume figures vary.

Weights

Curb Weight:

Approx. 1400-1600 kg (3086-3527 lbs) depending on engine and drivetrain.

🛡️ Safety Features

Ratings

Crash Test Data:

Limited official data available for this JDM-focused model from common agencies like NHTSA/Euro NCAP for the specified years. Likely met Japanese safety standards of the time.

Active Features

Active Safety Systems:

Anti-lock Braking System (ABS), optional Traction Control System (TCS), optional Active Yaw Control (AYC).

Passive Features

Passive Safety Features:

Driver and front passenger airbags, crumple zones, side impact protection beams, seatbelt pre-tensioners.

💡 Technology Features

Infotainment

Audio System:

Factory radio/cassette player, often with CD changer capability. Speaker configurations vary by trim.

Climate Control Type:

Manual or automatic climate control depending on trim level. Features like recirculation mode, air conditioning, and heater.

Driver Assistance

Cruise Control:

Standard on most higher trim levels.

Stability Control:

Traction Control System (TCS) and Active Yaw Control (AYC) were advanced for their time, particularly on VR-4 and GT-A models.

Connectivity

Auxiliary Ports:

Not typically factory-equipped. Aftermarket solutions are common.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first, depending on driving conditions.

Timing Belt Replacement:

Every 60,000-90,000 miles (96,000-144,000 km) or 5-7 years for interference engines (4G63, 6A13). Crucial for engine longevity.

Transmission Fluid Change:

Automatic: 30,000-50,000 miles (48,000-80,000 km). Manual: Check and replace if necessary during clutch service or at higher mileage.

Fluid Specifications

Engine Oil Type:

API SG/SH/SJ or ILSAC GF-2/GF-3, viscosity typically 5W-30 or 10W-30 (consult manual for exact specification).

Coolant Type:

Ethylene glycol-based coolant (Mitsubishi Super Long Life Coolant or equivalent).

Transmission Fluid Automatic:

DIAQUEEN ATF SP-III or equivalent DEXRON III/MERCON (verify specific type).

Transmission Fluid Manual:

API GL-4, viscosity typically 75W-90.

Brake Fluid Type:

DOT 3 or DOT 4.

Known Issues

Common Wear Items:

Suspension bushings, ball joints, wheel bearings, exhaust components, CV boots, mass airflow sensor (on some 4G63 models).

Engine Specific Issues:

Oil leaks from valve cover or oil pan gaskets, potential turbocharger issues on performance models if not maintained, carbon buildup in intake ports.

Transmission Specific Issues:

Automatic transmission shifting issues (especially if fluid is neglected), clutch wear in manual transmissions.

Electrical Gremlins:

Corrosion in electrical connectors (especially ground points), aging wiring harnesses, issues with power window motors or central locking.

📚 Vehicle History

Brand Heritage

Mitsubishi Legacy:

Mitsubishi has a long history of producing reliable and often technologically advanced vehicles, known for their durable engines and 4WD systems (e.g., Lancer Evolution).

Model Evolution

Galant Generation:

The Galant Legnum is part of the 8th generation Mitsubishi Galant (1996-2004), which featured a significant styling and platform update. The Legnum was the wagon variant of this generation.

Performance Variants:

The 'VR-4' designation signifies a high-performance model, typically featuring the 6A13TT twin-turbo V6 engine and AWD with AYC.

Production

Production Period:

1996-2002 (for the specific models covered by this manual).

Manufacturing Location:

Japan.

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for the Legnum model are not widely publicized, the Galant platform generally received positive reviews for its comfort, handling, and performance, especially in its VR-4 guise.