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2003 Mitsubishi Grandis Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Grandis Year: 2003 Market Segment: MPV (Multi-Purpose Vehicle) / Minivan Chassis Code: NA4W (for some markets) Codes Engine Code Primary: 4G69 (2.4L SOHC...
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2003 Mitsubishi Grandis Workshop Service Repair Manual2003 Mitsubishi Grandis Workshop Service Repair Manual2003 Mitsubishi Grandis Workshop Service Repair Manual2003 Mitsubishi Grandis Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Grandis
Year:
2003
Market Segment:
MPV (Multi-Purpose Vehicle) / Minivan
Chassis Code:
NA4W (for some markets)
Codes
Engine Code Primary:
4G69 (2.4L SOHC MIVEC)
Transmission Code Primary:
F4A42 (4-speed Automatic)
👋 Introduction
Market Position
Segment:
Compact to Mid-size MPV
Target Audience:
Families, individuals requiring flexible seating and cargo capacity.
Competitive Analysis
Key Competitors:
Toyota Ipsum/Picnic, Honda Odyssey (smaller variants), Mazda MPV, Nissan Serena.
Key Features
Seating Configuration:
Typically offered in 6 or 7-seater configurations with flexible seat arrangements.
Design Philosophy:
Emphasis on practicality, spaciousness, and comfort for family transport.
Powertrain Availability:
Primarily offered with a 2.4L inline-4 engine and automatic transmission.
📋 Manual Details
Coverage Areas
Primary Market Coverage:
Global (specific regional variations may apply)
Language:
English
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Workshop Service Repair Manual (WSRM)
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed disassembly, inspection, repair, and reassembly procedures for the 4G69 engine, including MIVEC system, lubrication, cooling, fuel, ignition, and emissions control.
Transmission:
Comprehensive coverage of the F4A42 4-speed automatic transmission, including hydraulic control systems, torque converter, shift control, internal components, and repair procedures.
Drivetrain:
Front-wheel drive axle, driveshafts, CV joints, differential (integrated into transmission), and related components.
Suspension:
Front independent suspension (MacPherson struts), rear multi-link independent suspension, shock absorbers, springs, control arms, bushings, and wheel alignment specifications.
Steering:
Hydraulic power steering system, steering column, steering rack and pinion, tie rod ends, and troubleshooting.
Brakes:
Front ventilated disc brakes, rear solid disc brakes, ABS (Anti-lock Braking System) components, hydraulic lines, master cylinder, calipers, pads, rotors, and bleeding procedures.
Electrical System:
Full wiring diagrams, fuse box locations, relay assignments, battery, charging system (alternator, starter), lighting systems (headlights, taillights, interior), ignition system, and instrument cluster diagnostics.
Body And Interior:
Body panel removal and installation, door mechanisms, tailgate, interior trim, seat removal, HVAC system, and body sealing.
HVAC:
Air conditioning system (compressor, condenser, evaporator, refrigerant charging), heater core, blower motor, climate controls, and system diagnostics.
Safety Systems:
Airbag system (SRS - Supplemental Restraint System) components, sensors, control module, and safety precautions during repair.
Procedures Included
Maintenance:
Scheduled maintenance intervals for oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections, and brake service.
Troubleshooting:
Diagnostic procedures for common drivability issues, electrical faults, HVAC problems, and mechanical malfunctions, including flowcharts and symptom-based diagnosis.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation for all major vehicle systems.
Diagnostics:
OBD-II (On-Board Diagnostics II) system explanation, diagnostic trouble codes (DTCs), scan tool usage, and sensor data interpretation.
Torque Specifications:
Detailed torque values for all critical fasteners across engine, transmission, suspension, brakes, and chassis components.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair or diagnostic procedures.
Technical Depth
Depth:
Comprehensive, covering everything from basic scheduled maintenance to complete engine and transmission overhauls. Suitable for professional technicians and experienced DIY mechanics.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes
Printable:
Yes
Print Quality
Image Resolution:
High-resolution (suitable for viewing diagrams and technical drawings)
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, DOHC (Double Overhead Camshaft)
Engine Name:
4G69
Displacement:
2378 cc (2.4 Liters)
Valve Train:
MIVEC (Mitsubishi Innovative Valve timing Electronic Control) - SOHC 16-valve
Performance
Horsepower Peak:
Approx. 163 hp @ 6000 rpm (varies slightly by market)
Torque Peak:
Approx. 214 Nm (158 lb-ft) @ 4000 rpm (varies slightly by market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), MPI (Multi-Point Injection)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
91 AKI (or equivalent)
Engine Management
ECU:
Engine Control Unit (ECU) with MIVEC control
🔧 Transmission
Standard
Type:
4-speed Automatic Transmission
Model Code:
F4A42
Drive Wheels:
Front-Wheel Drive (FWD)
Optional
All Wheel Drive:
Available on some trims/markets (often designated as 'All Wheel Control' or AWC).
Features
Shift Modes:
Standard P-R-N-D-L, often with 'Sport' or 'Winter' modes.
Fluid Specifications
Transmission Fluid Type:
Mitsubishi DiaQueen SP-III or equivalent ATF (Automatic Transmission Fluid).
Fluid Capacities
Transmission Fluid Capacity:
Approx. 7.4 liters (7.8 US qt) for full refill.
📐 Dimensions
Exterior
Length:
Approx. 4640 mm (182.7 in)
Width:
Approx. 1775 mm (69.9 in)
Height:
Approx. 1700 mm (66.9 in)
Wheelbase:
Approx. 2830 mm (111.4 in)
Interior
Seating Capacity:
6 or 7 passengers
Weights
Curb Weight:
Approx. 1680 kg - 1800 kg (3704 lbs - 3968 lbs) depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Overall:
Specific ratings vary by market and testing year; generally aimed for good family safety.
Icamap Front Impact:
Refer to specific market test results for 2003 models.
Active Features
ABS:
Standard on most models (Anti-lock Braking System)
Eebd:
Electronic Brake-force Distribution (EBD) often integrated with ABS.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags and curtain airbags available on higher trims.
Seatbelts:
Three-point seatbelts with pretensioners and load limiters for front occupants, three-point belts for rear occupants.
Child Seat Anchors:
ISOFIX or LATCH compatible child seat mounting points.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM stereo with CD player and typically 4-6 speakers. Cassette player may be present on some early models.
Display:
Digital climate control display, odometer, and trip computer.
Driver Assistance
Cruise Control:
Standard on many trims, integrated into the steering wheel or stalk controls.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors, remote keyless entry.
Comfort Features
Climate Control:
Manual or automatic climate control systems, rear auxiliary climate controls.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first (under normal driving conditions).
Engine Oil Filter Replacement:
At every engine oil change.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 24 months.
Spark Plug Replacement:
Approx. 60,000 miles (96,000 km) with platinum-tipped plugs.
Transmission Fluid Change:
Every 30,000 miles (48,000 km) or 36 months (severe service may require more frequent changes).
Coolant Replacement:
First change at 36,000 miles (58,000 km) or 36 months, then every 30,000 miles (48,000 km) or 36 months thereafter.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 API Service SM/SL or ILSAC GF-4 (check manual for specifics).
Engine Oil Capacity:
Approx. 4.4 liters (4.6 US qt) with filter change.
Brake Fluid Specification:
DOT 3 or DOT 4.
Power Steering Fluid Type:
ATF Dexron III equivalent (check manual for exact specification).
Known Issues
Transmission Hard Shifts:
Some units may experience occasional hard shifts or delayed engagement, often related to transmission fluid degradation or solenoid issues.
Engine Misfires:
Potential for misfires due to worn spark plugs, ignition coils, or fuel injector issues, especially with higher mileage vehicles.
HVAC Blower Motor Failure:
Blower motor resistor or the motor itself can fail, leading to loss of fan speeds or no fan operation.
Suspension Bushings Wear:
Wear in control arm bushings or sway bar links can lead to clunks or poor handling over time.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation, Japan.
Model Evolution
Predecessor:
Based on the Mitsubishi Space Wagon/RVR platform, but a distinct model designed for larger capacity.
Generation:
First Generation (2003-2006/2007 depending on market)
Production
Production Years:
2003-2007 (globally)
Manufacturing Plant:
Mizushima Plant, Kurashiki, Okayama, Japan.
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
No major industry awards widely documented for this specific model year, but recognized for its practicality and family-oriented features.
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