Segment:
Mid-size pickup truck, LCV (Light Commercial Vehicle)
Reputation:
Known for ruggedness, reliability, and capability, particularly in off-road and work applications
Competitors:
Toyota Hilux, Ford Ranger, Isuzu D-Max, Nissan Navara, Chevrolet Colorado
Strengths:
Robust chassis, reliable diesel engines, capable 4WD systems, practical utility
Manual Value:
Essential resource for owners and independent repair shops to maintain and repair the vehicle accurately and efficiently
Model Years:
2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014
Regions:
Global (specific to engine/transmission variants)
Estimated Pages:
Extensive (typically 1000+ pages for full workshop manuals)
Type:
Workshop Service Repair Manual
Format:
PDF (Portable Document Format)
Powertrain:
Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine management systems (ECU, sensors)
Transmission:
Manual transmission, Automatic transmission, Transfer case, Drivetrain components (driveshafts, differentials, axles)
Chassis:
Suspension (front and rear), Steering system, Braking system (hydraulic, ABS), Wheel alignment
Electrical:
Battery, Charging system, Starting system, Lighting system, Ignition system, Instrumentation, Power accessories, Body electrical systems, Powertrain control modules, Chassis control modules
Body:
Body panels, Doors, Hood, Tailgate, Interior trim, Seats, Glass, Bumpers, Chassis frame
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system components and service
Safety:
Airbag system, Seatbelt mechanisms
Maintenance:
Routine servicing, Fluid changes, Filter replacements, Lubrication, Inspections
Troubleshooting:
Diagnostic procedures, Symptom-based troubleshooting, Fault code interpretation
Repair Overhaul:
Component removal, disassembly, inspection, repair, reassembly, and installation
Diagnostics:
Electrical system diagnostics, Engine diagnostics, Transmission diagnostics, ABS diagnostics
Specifications:
Torque specifications, Clearances, Measurements, Electrical schematics, Component identification
Depth:
Comprehensive (covers basic to advanced repairs, including full engine and transmission rebuilds)
Engine Code Common:
4D56 (3.2L Diesel), 6G72 (3.0L V6 Petrol - less common in this generation for LCV markets)
Engine Type:
Inline 4-cylinder, Turbocharged Direct Injection Diesel (4D56)
Displacement:
3.2 Liters (3200 cc)
Bore X Stroke:
98.0 mm x 107.0 mm (typical for 4D56)
Compression Ratio:
17.0:1 (typical for 4D56)
Horsepower 4D56:
Approximately 165-178 PS (163-176 hp) depending on application and tuning
Torque 4D56:
Approximately 343-400 Nm (253-295 lb-ft) depending on application and tuning
Injection System:
Common Rail Direct Injection (CRDi)
Turbocharger:
Variable Geometry Turbocharger (VGT) standard on later models
Emission Control:
Euro 4 / Euro 5 compliant (varies by market and year)
Transmission Type:
5-speed Manual Transmission
Transmission Type:
4-speed Automatic Transmission (with INVECS-II)
Drivetrain:
Part-time 4WD system (Super Select 4WD on some variants), Rear-wheel drive
Transfer Case:
Electronically controlled or manually operated transfer case
Length:
Varies by body style (e.g., Single Cab, Double Cab), typically 5000-5300 mm
Width:
Varies by body style, typically 1750-1800 mm
Height:
Varies by body style, typically 1775-1800 mm
Wheelbase:
Varies by body style, typically 3000 mm
Curb Weight:
Varies significantly by configuration, typically 1800-2100 kg
Gross Vehicle Weight Rating Gvw:
Typically around 2800-3000 kg
Payload Capacity:
Approximately 1000-1200 kg
Ancap Rating:
Varies by market and specific tests, typically 4-star for models equipped with more safety features
ABS:
Anti-lock Braking System (standard on most models)
Ebs:
Electronic Brakeforce Distribution (EBD)
Brake Assist:
Brake Assist (BA) on some models
Traction Control:
Traction Control System (TCS) on some higher-spec models
Airbags:
Driver and front passenger airbags (standard), side airbags and curtain airbags on higher trims
Seatbelts:
Pre-tensioner seatbelts, load limiters
Head Unit:
Factory fitted radio/CD player, some models with optional MP3 playback or aftermarket upgrades
Speakers:
Typically 2 or 4 speakers, higher trims may have more
Features:
Limited by modern standards, focus on ABS, EBD, and optional TCS. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist typically found in this generation.
Features:
Basic connectivity through AUX input or aftermarket Bluetooth adapters.
Oil Change Diesel:
Every 10,000 km or 6 months, whichever comes first
Air Filter Diesel:
Every 20,000 km or 12 months
Fuel Filter Diesel:
Every 40,000 km or 24 months
Transmission Fluid Manual:
Every 80,000 km or 48 months
Transmission Fluid Automatic:
Every 60,000 km or 36 months
Engine Oil Diesel:
API CI-4 or CJ-4, SAE 15W-40 or 5W-30 (synthetic recommended for colder climates)
Engine Oil Capacity:
Approximately 7.0-7.5 liters
Coolant:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with phosphate inhibitors), typically 50/50 mix
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
Dexron II or III ATF (Automatic Transmission Fluid)
Common Problems:
Turbocharger failure (especially early models without VGT), injector issues on high-mileage diesel engines, DPF regeneration issues (if equipped), potential for suspension wear in heavy-duty use, EGR valve clogging
Maintenance Recommendations:
Regularly check and clean intercooler and radiator fins, ensure proper fuel quality, monitor for exhaust smoke
Brand:
Mitsubishi Motors Corporation
Heritage Focus:
Long history of producing robust and capable 4x4 vehicles and commercial vehicles
Previous Generation:
Third Generation L200 (K70/K90 Series)
Design Philosophy:
Continuation of the 'Sport Utility Truck' concept, balancing utility with passenger comfort and off-road capability
Production Years:
2005-2015 (for the fourth generation)
Manufacturing Locations:
Thailand (primary global production), Japan, Brazil, Philippines, Egypt
Award Type:
Industry awards for utility, off-road capability, and value for money in various markets.
Target Market Awards:
Frequently awarded 'Pickup of the Year' or 'Best LCV' in numerous automotive publications and by specific user groups, particularly in Australia, the UK, and South Africa.
