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Mitsubushi L400 1995 1996 1997 1998 1999 Electrical Wiring Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: L400 Common Name: Delica Generation Generation Code: Second Generation (PA/PB/PC/PD series) Generation Years: 1994-2007 Codes Platform Code: Space Gear/Van 👋 Introduction Market Position...
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Mitsubushi L400 1995 1996 1997 1998 1999 Electrical Wiring Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
L400
Common Name:
Delica
Generation
Generation Code:
Second Generation (PA/PB/PC/PD series)
Generation Years:
1994-2007
Codes
Platform Code:
Space Gear/Van
👋 Introduction
Market Position
Segment:
Compact to mid-size minivan/MPV, often marketed as a 'leisure vehicle' or 'van'.
Target Audience:
Families, small businesses, recreational users seeking versatile cargo and passenger capacity.
Competitive Analysis
Key Competitors Era:
Toyota HiAce, Nissan Vanette, Honda Odyssey (early models), Mazda Bongo Friendee.
Key Features
Versatility:
Offered in various configurations including passenger, cargo, and specialized models (e.g., camper).
Drivetrain Options:
Rear-wheel drive (RWD) and available Four-Wheel Drive (4WD) with advanced traction systems (e.g., Super Select 4WD).
Engine Options:
Known for durable diesel engines, but gasoline variants were also available.
📋 Manual Details
Coverage Areas
Covered Years:
1995, 1996, 1997, 1998, 1999
Market Segment:
Global (excluding North America where sold as Mitsubishi Van)
Body Styles Covered:
Van, Minivan, Passenger Van, Cargo Van (specific configurations may vary by region)
Page Count
Estimated Pages:
500+
Manual Type
Type:
Electrical Wiring Service Manual
Purpose:
Diagnostic, troubleshooting, and repair of the vehicle's electrical systems.
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain Electrical:
Engine Control Module (ECM) wiring, fuel injection system, ignition system, emissions control systems, starter, alternator, battery.
Chassis Electrical:
ABS (Anti-lock Braking System), SRS (Supplemental Restraint System/Airbags), power steering, lighting (headlights, taillights, interior), horn, wipers, washers, power windows, power locks, mirrors.
Comfort Convenience:
HVAC (Heating, Ventilation, Air Conditioning) controls, audio system wiring, central locking, remote keyless entry (if equipped), interior lighting, seat adjustment (power), sunroof operation (if equipped).
Instrumentation:
Instrument cluster wiring, gauges, warning lights, diagnostic connectors (OBD-I/OBD-II depending on specific configuration).
Lighting Signals:
Detailed diagrams for all exterior and interior lighting, turn signals, brake lights, hazard lights.
Engine Control Logic:
Explanation of electrical signals and logic for engine management.
Procedures Included
Troubleshooting:
Step-by-step diagnostic procedures for electrical faults, symptom-based troubleshooting guides, component testing methods.
Component Testing:
Resistance, voltage, and continuity testing procedures for various electrical components.
Wiring Diagrams:
Comprehensive, detailed wiring diagrams for all electrical systems, showing wire colors, connectors, pinouts, and component locations.
Connector Identification:
Identification and pin-out information for various electrical connectors used throughout the vehicle.
Fuse Relay Locations:
Detailed location charts and diagrams for all fuse boxes and relay panels.
Technical Depth
Depth:
Comprehensive diagnostic and repair information for automotive technicians and experienced DIYers. Covers detailed circuit analysis and troubleshooting. Not a basic maintenance guide.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text within the PDF for keywords and component names.
Print Quality
Quality:
Professional-grade, with clear diagrams and legible text suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Common Diesel:
4D56
Engine Type Common Diesel:
2.5L Inline-4 SOHC Turbocharged Diesel
Displacement Common Diesel:
2477 cc
Horsepower Common Diesel:
80-100 hp (approximate, varies by tune)
Torque Common Diesel:
140-170 lb-ft (approximate, varies by tune)
Secondary Engine Gasoline
Engine Code Common Gasoline:
4G64
Engine Type Common Gasoline:
2.4L Inline-4 SOHC MPI Gasoline
Displacement Common Gasoline:
2351 cc
Horsepower Common Gasoline:
110-125 hp (approximate)
Torque Common Gasoline:
140-150 lb-ft (approximate)
Fuel System
Fuel Delivery Diesel:
Indirect Injection (IDI) with Turbocharger and often Glow Plugs for cold starting.
Fuel Delivery Gasoline:
Multi-Point Fuel Injection (MPI)
Performance
0 60 Mph Diesel:
15-20 seconds (approximate, highly dependent on configuration and load)
0 60 Mph Gasoline:
12-16 seconds (approximate, highly dependent on configuration and load)
🔧 Transmission
Standard
Transmission Type Diesel:
4-speed Automatic
Transmission Type Gasoline:
4-speed Automatic
Optional
Transmission Type Diesel Manual:
5-speed Manual
Transmission Type Gasoline Manual:
5-speed Manual
Features
4Wd System:
Available with Mitsubishi's 'Super Select 4WD' system, offering 2H, 4H, 4H Lock, and 4LLc modes.
Fluid Specification
Automatic Transmission Fluid:
Diamond ATF SP-III or equivalent (check specific manual for exact part number).
Manual Transmission Fluid:
Hypoid gear oil API GL-4, SAE 75W-90 or 80W-90 (check specific manual).
📐 Dimensions
Exterior
Length:
Approx. 4,500 - 4,900 mm (varies by body style)
Width:
Approx. 1,690 - 1,790 mm
Height:
Approx. 1,900 - 2,100 mm (depending on roof options)
Interior
Seating Capacity:
7 to 8 passengers (depending on configuration)
Weights
Curb Weight:
Approx. 1,800 - 2,200 kg (varies significantly by configuration)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited specific official crash test ratings for this model in many markets. Buyers should consult independent safety reviews.
Active Features
ABS:
Available ABS (Anti-lock Braking System) on some trims.
Traction Control:
Some 4WD models may feature basic traction-enhancing systems.
Passive Features
Airbags:
Driver's airbag standard on most models, passenger airbag often optional or not available on all trims.
Seatbelts:
Three-point seatbelts for front occupants, often three-point for second row, and lap belts for third row (configurations vary).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD or cassette player. Some models may have aftermarket upgrades.
Display:
Minimal digital displays; primarily analog gauges and indicator lights.
Driver Assistance
Cruise Control:
Optional on some higher trims.
Parking Sensors:
Not typically equipped from the factory; aftermarket availability.
Connectivity
Bluetooth:
Not factory equipped; requires aftermarket installation.
Usb Ports:
Not factory equipped; requires aftermarket installation.
🔧 Maintenance
Service Intervals
Oil Change Diesel:
Every 5,000-7,500 km or 6 months (whichever comes first) for diesel engines. Consult manual for exact interval.
Oil Change Gasoline:
Every 5,000-7,500 km or 6 months (whichever comes first) for gasoline engines. Consult manual for exact interval.
Air Filter Replacement:
Every 20,000-30,000 km or annually.
Fuel Filter Replacement Diesel:
Every 30,000-40,000 km for diesel engines, critical for longevity.
Timing Belt Replacement:
If equipped with a timing belt (most diesel and some gasoline engines of this era), typically 90,000-100,000 km or 5-7 years. Crucial maintenance item.
Fluid Specifications
Engine Oil Diesel:
API CG-4 or CH-4, SAE 15W-40 or 10W-30 (check manual for specific viscosity based on climate).
Engine Oil Gasoline:
API SJ/SL, SAE 10W-30 or 5W-30 (check manual).
Coolant:
Ethylene glycol based coolant, 50/50 mix with distilled water. Mitsubishi Super Long Life Coolant (SLLC) is often recommended for newer generations, but for this era, standard green or long-life orange/pink coolant is common. Check manual.
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Diesel Engine Glow Plugs:
Glow plug failure can lead to hard starting in cold weather.
Turbocharger Reliability:
While generally robust, turbocharger seals or bearings can wear over time, leading to oil consumption or loss of boost.
Suspension Bushings:
Wear in suspension bushings and ball joints can lead to rattling noises and affect handling, common in high-mileage vehicles.
Rust Corrosion:
As with many vehicles of this era, particularly those in areas with salt exposure, rust can affect the chassis, wheel arches, and body panels.
Electrical Connections:
Corrosion or looseness in electrical connectors, especially in humid or off-road environments, can lead to intermittent faults. This manual is key for diagnosing such issues.
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi Motors has a long history in vehicle manufacturing, known for robust engineering, particularly in SUVs and 4x4 vehicles.
Model Evolution
Delica Lineage:
The L400 is the second generation of the Mitsubishi Delica, a nameplate recognized globally for its versatile van and minivan offerings, often with off-road capabilities (especially in 4x4 form).
Production
Production Period L400:
1994-2007
Manufacturing Location:
Primarily Japan (Okazaki Plant).
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific individual awards for the L400 generation are scarce in broad automotive press, the Delica nameplate is globally recognized for its ruggedness and off-road prowess, especially in its 4x4 iterations, often earning 'cult classic' status among enthusiasts.
Ratings
Reliability Perception:
Generally perceived as reliable, especially the diesel variants, provided regular maintenance is performed.
Certifications
Emissions Compliance:
Compliance with emissions standards of the respective market and year of manufacture. This manual would contain relevant emissions system wiring.
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