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Mitsubushi LANCER 2007 2008 2009 2010 2011 2012 Factory Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Generation: Tenth Generation (CY/CZ) Codes Chassis Codes: CY (Sedan), CZ (Hatchback) Engine Codes Common: 4A91 (1.5L), 4B10 (1.8L), 4B11 (2.0L), 4B12 (2.4L),...
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Mitsubushi LANCER 2007 2008 2009 2010 2011 2012 Factory Service Repair Workshop ManualMitsubushi LANCER 2007 2008 2009 2010 2011 2012 Factory Service Repair Workshop ManualMitsubushi LANCER 2007 2008 2009 2010 2011 2012 Factory Service Repair Workshop ManualMitsubushi LANCER 2007 2008 2009 2010 2011 2012 Factory Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer
Generation:
Tenth Generation (CY/CZ)
Codes
Chassis Codes:
CY (Sedan), CZ (Hatchback)
Engine Codes Common:
4A91 (1.5L), 4B10 (1.8L), 4B11 (2.0L), 4B12 (2.4L), 4B11T (2.0L Turbo - Evolution)
👋 Introduction
Market Position
Positioning:
The Mitsubishi Lancer (Tenth Generation) was positioned as a value-oriented compact car, competing with models like the Honda Civic, Toyota Corolla, and Mazda3. It offered a sporty design and various powertrain options.
Competitive Analysis
Competitors:
Honda Civic, Toyota Corolla, Mazda3, Ford Focus, Nissan Sentra, Subaru Impreza.
Key Features
Design:
Distinctive 'jet fighter' grille inspired by Mitsubishi's F-2 fighter jet, sharp body lines.
Performance Variants:
Available in standard models and high-performance 'Ralliart' and 'Evolution' (Lancer Evolution X) trims.
Powertrain Options:
Wide range of 4-cylinder engines, including naturally aspirated and turbocharged variants.
📋 Manual Details
Coverage Areas
Years Covered:
2007, 2008, 2009, 2010, 2011, 2012
Regions Covered:
Global (specific to factory service standards)
Page Count
Estimated Page Count:
Extensive (typically over 2000 pages for full factory service manuals)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Content Focus:
Repair, diagnostics, maintenance, specifications, wiring diagrams, exploded views.
Language
Language:
English
Format
Format:
PDF (Adobe Acrobat)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, disassembly, assembly, component testing, diagnostics, timing belt/chain, cylinder head, pistons, crankshaft, camshafts, lubrication system.
Fuel System:
Multiport fuel injection, fuel pump, injectors, fuel filter, pressure regulator, fuel tank service.
Engine Cooling:
Radiator, water pump, thermostat, hoses, coolant types and capacities, fan operation.
Intake And Exhaust:
Intake manifold, exhaust manifold, catalytic converter, muffler, emissions control systems.
Engine Electrical:
Ignition system, starter motor, alternator, battery, wiring diagrams, sensor testing, ECU diagnostics.
Engine And Emission Control:
On-board diagnostics (OBD-II), emission control devices (EGR, PCV, EVAP), exhaust gas recirculation, oxygen sensors, troubleshooting emission-related faults.
Transmission Manual:
Manual transaxle overhaul, clutch assembly, clutch master/slave cylinders, gearbox disassembly, gear selection, lubrication, diagnostics.
Transmission Cvt:
Continuously Variable Transaxle (CVT) service, fluid replacement, CVT control system diagnostics, overhaul procedures (if applicable).
Suspension:
Front and rear suspension components, struts, shock absorbers, control arms, ball joints, bushings, alignment specifications.
Brakes:
Service brake system, disc brake components (pads, rotors), drum brake components (if applicable), hydraulic system, parking brake, Anti-Lock Brake System (ABS) diagnostics and components.
Steering:
Power steering system, steering gear, pump, hoses, fluid types, rack and pinion service.
Body Construction:
Body panel replacement, structural repairs, welding procedures, body dimensions, rust prevention, undercoating.
Body Electrical:
Chassis electrical systems, lighting (headlights, taillights, interior), power windows, door locks, mirrors, wipers, horn, Keyless Operation System (KOS), Wireless Control Module (WCM), wiring diagrams, component location, splice locations.
Climate Control:
Heater, Air Conditioning (HVAC) system, ventilation, refrigerant handling, compressor, evaporator, condenser, automatic climate control operation.
Interior And Srs:
Interior trim removal/installation, seat components, dashboard, SRS (Supplemental Restraint System) components (airbags, control modules, sensors), safety precautions for SRS.
Chassis Electrical:
Detailed coverage of CAN (Controller Area Network) and LIN (Local Interconnect Network) bus systems, module communication, and troubleshooting.
Wheel And Tire:
Tire size specifications, wheel types, torque specifications for lug nuts, wheel alignment procedures and specifications.
Power Steering:
Hydraulic power steering system, including pump, reservoir, lines, rack and pinion assembly, fluid specifications, and bleeding procedures.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, brake pad replacement, spark plug replacement, tire rotation.
Troubleshooting:
Diagnostic procedures for various systems, symptom-based troubleshooting guides, fault code interpretation.
Repair:
Detailed step-by-step repair instructions for all major components and systems, including complete overhauls.
Installation:
Procedures for installing replacement parts and accessories.
Diagnostics:
Electrical system diagnostics, engine performance diagnostics, transmission diagnostics, ABS/SRS diagnostics, use of diagnostic tools.
Body Repair:
Procedures for replacing body panels, frame straightening, welding, and repair of plastic components.
Technical Depth
Depth:
Comprehensive (covers basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and body repair).
Electrical Schematics:
Detailed circuit diagrams for all major electrical systems, including engine control, body electronics, lighting, and HVAC.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable (allows printing of individual pages or the entire manual).
Binding Type
Binding Type:
N/A (Digital file)
Paper Type
Paper Type:
N/A (Digital file)
Searchability
Search Functionality:
Searchable text within PDF (allows for quick location of specific information).
⚙️ Engine Specifications
Primary Engine
Engine Options 2007-2012:
1.5L 4A91, 1.8L 4B10, 2.0L 4B11, 2.4L 4B12, 2.0L Turbo 4B11T (Evolution X)
Performance
Horsepower Range:
Approximately 105 hp (1.5L) to 291 hp (Lancer Evolution GSR/MR) and up to 300+ hp for specialized tuner versions.
Torque Range:
Approximately 100 lb-ft (1.5L) to 300 lb-ft (Lancer Evolution GSR/MR).
Fuel System
Injection Type:
Electronic Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Premium Recommended for performance variants)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transaxle
Optional
Optional Transmission:
CVT (Continuously Variable Transmission) on some models, 6-speed Manual (Evolution), 6-speed Dual Clutch Transmission (TC-SST on Evolution)
Features
Drivetrain:
Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) optional (S-AWC on Evolution).
📐 Dimensions
Exterior
Length:
Approx. 180.0 inches (Sedan)
Width:
Approx. 69.4 inches
Height:
Approx. 58.3 inches
Weights
Curb Weight Range:
Approx. 2,900 lbs to 3,500+ lbs depending on engine and trim.
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
5-Star (Good)
IIHS Crash Test Rating:
Good (in most categories for applicable years)
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS), Active Stability Control (ASC).
Passive Features
Passive Safety:
Front airbags, front side-impact airbags, side curtain airbags, seatbelt pretensioners.
💡 Technology Features
Infotainment
Infotainment Options:
Available with Rockford Fosgate premium audio system, touchscreen infotainment displays (later models), Bluetooth connectivity.
Driver Assistance
Driver Assistance Features:
Cruise control, keyless entry, optional rearview camera (later models).
Connectivity
Connectivity Features:
Bluetooth hands-free calling and audio streaming on some trims/options.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,750 to 7,500 miles or 6 months, whichever comes first, depending on driving conditions and oil type used (consult manual for exact specifications).
Air Filter Replacement:
Recommended every 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Typically every 60,000 to 100,000 miles for iridium-tipped plugs, depending on engine type.
Fluid Specifications
Engine Oil Type:
API SN/SP, ILSAC GF-5/GF-6. Viscosity grades vary by temperature, commonly 0W-20, 5W-20, or 5W-30 (refer to manual for specific engine requirements).
Coolant Type:
Mitsubishi Super Long Life Coolant (LLC) or equivalent (typically a P-HOAT or OAT type, red or pink color).
Transmission Fluid Manual:
API GL-4, SAE 75W-85 or 75W-90 gear oil.
Transmission Fluid Cvt:
Specific Mitsubishi CVT Fluid (J4).
Known Issues
Common Problems:
CVT transmission issues (particularly in earlier models), premature wear on certain suspension components, potential for ABS/airbag warning lights, occasional catalytic converter issues.
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi has a long history in motorsports, particularly with the Lancer Evolution, which contributed to the brand's performance image.
Model Evolution
Tenth Generation Introduction:
The tenth generation Lancer debuted for the 2007 model year, representing a significant redesign with a new platform and styling.
Production
Manufacturing Locations:
Primarily Japan (Mizushima Plant), also produced in other global facilities depending on market.
🏆 Awards & Recognition
Recognitions
Motorsport Legacy:
The Lancer Evolution X variant continued the Lancer's dominance in World Rally Championship (WRC) and various global racing series, although the road-going models differ significantly from their race counterparts.
Ratings
Fuel Economy Estimates:
Varies by engine and transmission. For example, a 2.0L FWD with CVT might achieve around 22 MPG city / 31 MPG highway.
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