Mitsubishi Lancer 2006 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Year: 2006 Codes Chassis Code: CS_A (Sedan), CS_Z (Hatchback) 👋 Introduction Market Position Market Segment: Compact/Subcompact Car Target Audience: DIY enthusiasts, independent...

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标签: 2006 Car Cars Lancer Misc Mitsubishi

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer

Year:

Codes

Chassis Code:

CS_A (Sedan), CS_Z (Hatchback)

👋 Introduction

Market Position

Market Segment:

Compact/Subcompact Car

Target Audience:

DIY enthusiasts, independent repair shops, dealership service departments.

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Mazda3, Ford Focus, Subaru Impreza.

Key Features

Value Proposition:

Affordable entry-level transportation, sporty styling (especially GTS and Evolution), available AWD (Evolution).

Evolution Variant:

High-performance homologation special, rally-bred technology.

📋 Manual Details

Coverage Areas

Trim Levels Covered:

DE, ES, LS, O-Z Rally, GTS, Evolution GSR, Evolution MR

Engine Variants Covered:

2.0L 4G63 Naturally Aspirated, 2.0L 4G63 Turbocharged (Evolution), 2.4L 4G69 SOHC

Page Count

Estimated Page Count:

Approximately 2000+ pages (typical for full service manual)

Manual Type

Manual Type:

Full Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical (disassembly, inspection, assembly), fuel delivery, ignition, cooling, lubrication, emission controls, turbocharger system (Evolution).

Transmission Systems:

Manual transmission (clutch, gearbox), automatic transmission (torque converter, planetary gears, valve body), AWD system (Evolution AYC/ACD).

Chassis Systems:

Suspension (front struts, rear multi-link), steering (power steering), brakes (ABS, EBD, brake components), wheels and tires.

Electrical Systems:

Starting and charging system, lighting, instruments, gauges, body control modules, comfort systems (HVAC, power accessories), infotainment, wiring diagrams.

Body And Frame:

Body exterior (panels, doors, glass), interior trim, structural components, collision repair information (where applicable).

Procedures Included

Maintenance Procedures:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, belt replacement, spark plug replacement, brake fluid flush.

Repair Procedures:

Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, starter motor replacement, alternator replacement, radiator replacement.

Troubleshooting:

Diagnostic procedures for engine, transmission, electrical, and chassis issues. Includes symptom-based troubleshooting charts and fault code interpretation.

Diagnostics:

OBD-II diagnostic trouble codes (DTCs), diagnostic procedures for specific modules (ECM, TCM, BCM), sensor testing.

Special Tools:

Identification and usage of special tools required for specific repair and maintenance procedures.

Technical Depth

Depth Of Coverage:

Comprehensive, from basic scheduled maintenance to complete engine and transmission overhauls, including electrical diagnostics and body repair.

📊 Manual Specifications

File Format

File Format:

Print Quality

Searchable Text:

Yes (typically)

Image Quality:

High-resolution for diagrams and illustrations

Binding Type

Binding Type:

N/A (PDF Download)

Paper Type

Paper Type:

N/A (PDF Download)

⚙️ Engine Specifications

Primary Engine

Engine Code Base:

Engine Displacement Base:

2.0 Liters

Engine Type Base:

Inline-4, DOHC, 16-valve

Performance

Horsepower Base Na:

Approx. 120-135 hp (depending on trim)

Torque Base Na:

Approx. 130-135 lb-ft (depending on trim)

Horsepower Gts:

Approx. 160 hp

Torque Gts:

Approx. 150 lb-ft

Horsepower Evolution Gsr:

Approx. 271 hp

Torque Evolution Gsr:

Approx. 286 lb-ft

Horsepower Evolution Mr:

Approx. 276 hp (minor tuning differences)

Torque Evolution Mr:

Approx. 289 lb-ft (minor tuning differences)

Engine Details

Engine Variant 2 4L:

2.4L 4G69 SOHC Inline-4

Engine Variant 2 0L Turbo:

2.0L 4G63T DOHC Turbocharged Inline-4

Fuel System

Fuel Type Base:

Unleaded Gasoline

Fuel Injection System:

Electronic Multi-Point Fuel Injection (MPI)

Fuel Requirement Evolution:

Premium Unleaded Gasoline (91+ Octane)

🔧 Transmission

Standard

Standard Transmission Type Base:

5-Speed Manual

Standard Transmission Type Evolution:

5-Speed Manual (GSR), 6-Speed Manual (MR)

Optional

Optional Transmission Type Base:

4-Speed Automatic

Optional Transmission Type Evolution:

N/A (MR has specific 6-speed manual, GSR typically 5-speed manual)

Features

All Wheel Drive:

Standard on Evolution models (S-AWC with AYC/ACD)

📐 Dimensions

Exterior

Length Sedan:

Approx. 177.4 inches

Width:

Approx. 67.7 inches

Height:

Approx. 57.7 inches

Wheelbase:

Approx. 103.3 inches

Weights

Curb Weight Base:

Approx. 2700 - 2900 lbs

Curb Weight Evolution:

Approx. 3200 - 3300 lbs

🛡️ Safety Features

Ratings

NHTSA Front Impact:

4-star driver, 5-star passenger (2006 model year)

IIHS Front Offset:

Good (for models equipped with side airbags)

Active Features

Standard on most trims, optional on base models.

Electronic Brake-force Distribution (often paired with ABS).

Passive Features

Airbags:

Front airbags standard. Side curtain airbags and side torso airbags optional on some trims.

Seatbelts:

3-point seatbelts with pretensioners for front occupants.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player. Some models featured Rockford Fosgate premium audio.

Navigation:

Optional factory navigation system available on higher trims.

Driver Assistance

Cruise Control:

Available on most trims.

Connectivity

Power Accessories:

Power windows, power door locks, power mirrors typically available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles or 3 months (severe service) / 7,500 miles or 6 months (normal service) - consult manual for specific conditions.

Air Filter Replacement:

Every 15,000 - 30,000 miles or as needed based on driving conditions.

Spark Plug Replacement:

Platinum: ~60,000 miles. Iridium: ~100,000 miles (check specific plug type).

Fluid Specifications

Engine Oil Type:

API SM/SN, SAE 5W-20 or 5W-30 (check owner's manual for specific engine variant).

Engine Oil Capacity:

Approx. 4.2-4.5 quarts (4.0-4.2 liters) with filter for 2.0L engines.

Transmission Fluid Manual:

GL-4 or GL-5 gear oil (specific viscosity to be confirmed in manual).

Transmission Fluid Automatic:

Mitsubishi DiaQueen ATF-SP III or equivalent.

Coolant Type:

Mitsubishi Super Long Life Coolant (MS-SCL) or equivalent (Ethylene Glycol based, typically pink/red).

Known Issues

Common Issue Engine Mounts:

Engine mounts can degrade over time, leading to increased vibration.

Common Issue Oxygen Sensors:

Oxygen sensors can fail, impacting fuel economy and emissions.

Common Issue Suspension Components:

Wear in bushings and ball joints can lead to clunking noises and alignment issues.

Common Issue Evos Turbo Maintenance:

Regular oil changes and proper cool-down are crucial for turbo longevity on Evolution models.

📚 Vehicle History

Brand Heritage

Brand Focus:

Mitsubishi Motors has a history of producing reliable, affordable, and often performance-oriented vehicles.

Model Evolution

Ninth Generation:

The 2006 Lancer represents the ninth generation (2002-2007) of the Lancer model line.

Design Language:

Adopted a more rounded, contemporary styling compared to previous generations.

Production

Manufacturing Locations:

Primarily manufactured in Japan, with some production for North American markets in North America.

🏆 Awards & Recognition

Recognitions

Performance Recognition Evolution:

Mitsubishi Lancer Evolution models are widely recognized for their rally heritage and performance capabilities, earning numerous accolades in automotive journalism.

General Model Perception:

The standard Lancer was generally seen as a competent and affordable option in its segment, though often overshadowed by its performance-oriented sibling.