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Mitsubishi Lancer 2007 Repair Service Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Year: 2007 Codes Chassis Code: CY/CZ 👋 Introduction Market Position Segment: Compact Sedan/Hatchback Key Competitors: Honda Civic, Toyota Corolla, Mazda3, Ford Focus,...
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Mitsubishi Lancer 2007 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer
Year:
2007
Codes
Chassis Code:
CY/CZ
👋 Introduction
Market Position
Segment:
Compact Sedan/Hatchback
Key Competitors:
Honda Civic, Toyota Corolla, Mazda3, Ford Focus, Subaru Impreza
Key Features
Design Philosophy:
Sporty styling, driver-oriented cockpit, practical and versatile interior.
Performance Variants:
Introduction of the Ralliart trim with sport-tuned suspension and engine upgrades.
📋 Manual Details
Coverage Areas
Markets Covered:
Global (specific regional variations may exist)
Trim Levels Covered:
ES, LS, GTS, Ralliart (and other regional variants)
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Factory Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine disassembly, inspection, and reassembly, timing belt/chain service, piston and ring replacement, cylinder head service, valve train diagnosis and repair.
Engine Management:
Fuel injection system, ignition system, emission control systems (catalytic converter, EGR, EVAP), sensor diagnostics, ECU operation and troubleshooting.
Transmission Manual:
Clutch operation, gearbox disassembly and reassembly, gear selection mechanisms, shift linkage adjustment.
Transmission Automatic:
Torque converter, valve body operation, planetary gear sets, hydraulic control systems, transmission fluid diagnosis and replacement.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, CV joints, drive shafts, differentials, propeller shafts.
Suspension:
Front and rear suspension component diagnosis and replacement, shock absorbers, struts, control arms, ball joints, bushings, wheel alignment procedures.
Brakes:
Front and rear disc brake systems, ABS diagnosis and repair, brake fluid flushing, caliper and rotor replacement, parking brake system.
Steering:
Power steering system diagnosis and repair, steering rack, tie rods, steering column, power steering fluid specifications.
Electrical System:
Charging system (alternator, battery), starting system (starter motor), lighting systems, power distribution, fuses and relays, wiring diagrams.
Body And Interior:
Exterior panel replacement, door and window mechanisms, interior trim removal and installation, body repair techniques.
HVAC:
Air conditioning system diagnosis and repair, refrigerant handling, heater core replacement, blower motor, climate control systems.
Safety Systems:
Airbag system diagnosis and repair, seatbelt mechanisms, SRS warning light troubleshooting.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, coolant service, brake fluid flush, belt inspection and replacement.
Diagnostic Troubleshooting:
Detailed symptom-based troubleshooting guides, diagnostic trouble codes (DTCs) and their meanings, component testing procedures.
Repair Procedures:
Step-by-step instructions for component removal, replacement, and adjustment for all major vehicle systems.
Special Tools:
Identification and usage of specialized tools required for specific repair and diagnostic tasks.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems, including component location and color coding.
Technical Depth
Depth Of Information:
Complete factory-level repair information, suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Capability:
Advanced diagnostic procedures, including data stream analysis, component actuation tests, and circuit testing.
📊 Manual Specifications
File Format
File Format:
Searchable PDF
Print Quality
Print Quality:
High-resolution, suitable for printing
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G63 (2.0L SOHC)
Engine Displacement 1:
1997 cc
Horsepower 1:
120 hp @ 5500 rpm
Torque 1:
131 lb-ft @ 4000 rpm
Fuel System 1:
Multi-Point Fuel Injection (MPI)
Engine Code 2:
4G69 (2.4L SOHC)
Engine Displacement 2:
2378 cc
Horsepower 2:
162 hp @ 6000 rpm
Torque 2:
162 lb-ft @ 4000 rpm
Fuel System 2:
Multi-Point Fuel Injection (MPI)
Engine Code 3:
4G63T (2.0L Turbocharged - Ralliart)
Engine Displacement 3:
1997 cc
Horsepower 3:
237 hp @ 6000 rpm
Torque 3:
255 lb-ft @ 3000 rpm
Fuel System 3:
Multi-Point Fuel Injection (MPI) with Turbocharger
Performance
Compression Ratio 2.0L:
9.5:1
Compression Ratio 2.4L:
9.5:1
Engine Orientation:
Transverse
Engine Layout:
Inline 4-Cylinder
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual
Optional
Optional Transmission:
4-speed Automatic (INVECS-II)
Ralliart Transmission:
5-speed Manual (with sport mode)
Features
Transmission Fluid Type:
DIAMOND ATF SP-III (for automatic)
📐 Dimensions
Exterior
Length Sedan:
4520 mm (178.0 in)
Width:
1745 mm (68.7 in)
Height Sedan:
1445 mm (56.9 in)
Wheelbase:
2635 mm (103.7 in)
Track Width Front:
1500 mm (59.1 in)
Track Width Rear:
1500 mm (59.1 in)
Weights
Curb Weight Min:
1280 kg (2822 lbs)
Curb Weight Max:
1460 kg (3219 lbs)
Gross Vehicle Weight Rating:
Approximately 1800 kg (3968 lbs)
Towing Capacity:
Not Specified/Recommended
Fuel Tank Capacity:
59 Liters (15.6 US gallons)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good
NHTSA Front Impact Passenger:
Good
IIHS Front Offset Test:
Good
Active Features
ABS:
Standard on most trims
Traction Control:
Optional on some trims
Electronic Stability Control:
Not widely available in 2007
Passive Features
Airbags Front:
Standard Dual Stage Frontal Airbags
Airbags Side:
Optional Front Side Airbags and Curtain Airbags
Seatbelts:
3-point front and rear seatbelts, pretensioners, force limiters
💡 Technology Features
Infotainment
Audio System:
AM/FM CD player with optional MP3 capability and Rockford Fosgate premium audio system.
Display:
Multi-information display in the instrument cluster.
Driver Assistance
Cruise Control:
Standard on most trims.
Keyless Entry:
Available on higher trims.
Connectivity
Auxiliary Audio Input:
Available on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 30,000 miles (48,000 km).
Spark Plug Replacement 2.0L:
Every 60,000 miles (96,000 km) (Iridium type).
Spark Plug Replacement 2.4L:
Every 60,000 miles (96,000 km) (Iridium type).
Timing Belt Replacement:
Every 105,000 miles (168,000 km) or 7 years (for 4G63/4G69 engines).
Coolant Replacement:
Every 30,000 miles (48,000 km) or 2 years.
Fluid Specifications
Engine Oil Specification:
API SN/SM/SL or ILSAC GF-5/GF-4 SAE 5W-30 or 5W-20 (check owner's manual for specific recommendation).
Engine Oil Capacity 2.0L:
4.5 Liters (4.8 US Quarts)
Engine Oil Capacity 2.4L:
4.7 Liters (5.0 US Quarts)
Coolant Type:
Long-life, Pre-diluted (50/50) ethylene glycol coolant (Mitsubishi Genuine Super Long Life Coolant)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Ignition Coil Failure:
Premature failure of ignition coils can lead to misfires and rough running.
Exhaust Manifold Cracks:
Cracks in the exhaust manifold, particularly on the 4G63/4G69 engines, can cause exhaust leaks and rattling noises.
Ac Compressor Clutch:
AC compressor clutch failure can result in a lack of air conditioning.
Cv Axle Boots:
Torn CV axle boots can lead to grease leakage and eventual CV joint failure.
Transmission Shifting Issues Automatic:
Some automatic transmissions may exhibit harsh shifting or delayed engagement.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors History:
Established Japanese automaker with a long history in automotive manufacturing and motorsports (e.g., Lancer Evolution).
Model Evolution
Lancer Eighth Generation:
This generation (CY/CZ) marked a significant redesign, introducing a sportier aesthetic and improved dynamics.
Performance Variants Introduction:
The introduction of the Lancer Ralliart as a more accessible performance model bridging the gap to the Lancer Evolution.
Production
Production Years:
2007-2017 (Eighth Generation)
Manufacturing Locations:
Japan, United States, Canada, and other global facilities.
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
Achieved 'Good' ratings in IIHS front offset crash tests, indicating good safety performance.
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