🏷️ Basic Information

Make:

Mitsubishi

Model:

Lancer

Production Years:

1992-1996

Chassis Codes:

CN9A, CP9A (Evolution variants), CA4A, CB4A, CB5A, CB6A, CK4A, CM5A, CM6A (non-Evolution variants)

Engine Codes:

4G92, 4G93, 4G93T (GDI and Turbo variants), 4G63T (Evolution variants)

👋 Introduction

Vehicle Segment:

Compact family car (C-segment).

Target Audience:

Individuals seeking a reliable, practical, and often sporty compact car. The Lancer platform also catered to performance enthusiasts, especially with the Evolution variants.

Key Competitors:

Honda Civic, Toyota Corolla, Nissan Sentra, Mazda 323/Familia, Ford Escort, Subaru Impreza (especially in performance-oriented markets).

Distinguishing Factors:

The Lancer offered a range of powertrains, from economical to potent, and a reputation for durability. The Lancer Evolution models, in particular, became icons for their rally-bred performance, advanced all-wheel-drive systems, and turbocharged engines, setting them apart significantly from mainstream competitors.

Versatility:

Available in various body styles (sedan, coupe, wagon) and trim levels, offering a broad appeal from economy-focused buyers to those seeking performance.

Performance Variants:

The Lancer platform served as the basis for the highly acclaimed Lancer Evolution series, renowned for its motorsport pedigree and advanced technology.

📋 Manual Details

Systems Covered:

Maintenance, Engine, Control System, Mechanical, Fuel Service Specifications, Emission Control, Intake Exhaust Cooling, Lube, Ignition Starting Charging, Auto Transmission, Clutch, Manual Transmission, Transfer Propeller Shaft, Drive Shaft, Differential, Axle Suspension, Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering, Air Conditioning, Supplemental Restraint System (SRS), Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter Audio/Visual, Horn, Windshield/Glass Mirror, Instrument Panel, Seat, Engine Hood/Door, Exterior & Interior, Electrical, Multiplex/CAN Communication

Estimated Pages:

Hundreds

Type:

Factory Service Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Detailed procedures for engine disassembly, inspection, assembly, and overhaul for various engine variants including naturally aspirated and turbocharged configurations. Covers cylinder head, block, crankshaft, connecting rods, pistons, valve train, timing belt/chain, seals, and gaskets.

Fuel System:

Comprehensive coverage of fuel injection systems (MPI, GDI where applicable), fuel pump, injectors, fuel filter, pressure regulator, evaporative emission control system (EVAP), and fuel tank servicing.

Ignition System:

Detailed diagnostics and repair procedures for ignition coils, spark plugs, ignition control module (ICM), crankshaft/camshaft position sensors, and troubleshooting ignition system faults.

Cooling System:

Service procedures for radiator, coolant hoses, water pump, thermostat, cooling fan, coolant reservoir, and diagnosis of overheating issues.

Lubrication System:

Procedures for oil pan, oil pump, oil filter replacement, oil pressure testing, and diagnosis of lubrication system problems.

Transmission Automatic:

Complete overhaul and repair procedures for automatic transmissions, including valve body diagnosis, torque converter servicing, clutch pack inspection, and fluid specifications.

Transmission Manual:

Repair and overhaul procedures for manual gearboxes, including clutch operation, gear selection mechanisms, and lubrication requirements.

Drivetrain:

Service for transfer case (if applicable to specific AWD variants), propeller shaft, drive shafts, CV joints, differential, and axle components.

Suspension:

Detailed repair and replacement procedures for front and rear suspension components, including struts, shock absorbers, control arms, ball joints, bushings, and alignment specifications.

Brakes:

Comprehensive coverage of hydraulic brake systems, including master cylinder, brake lines, calipers, pads, rotors, wheel cylinders, rear brake drums, ABS system diagnostics, and parking brake adjustment.

Steering:

Procedures for steering column, steering rack, power steering pump, hoses, fluid replacement, and alignment.

Electrical System:

Extensive coverage of all electrical components, including battery, alternator, starter motor, lighting systems, power windows, mirrors, central locking, instrument cluster, and audio systems. Includes detailed wiring diagrams.

Climate Control:

Service and repair procedures for air conditioning system components, including compressor, condenser, evaporator, refrigerant, and HVAC controls.

Safety Systems:

Information on Supplemental Restraint System (SRS) components (airbags, seat belt pre-tensioners), diagnosis, and precautions. Also covers seat belts and potentially early engine immobilizer systems.

Body Exterior:

Procedures for body panel removal and installation (hood, doors, fenders), glass replacement, exterior trim, and alignment.

Body Interior:

Service and repair for interior trim panels, seats, dashboard, center console, and related components.

Multiplex Can Communication:

Diagnostic procedures and understanding of multiplex communication systems used in the vehicle for various electronic controls.

Maintenance:

Routine maintenance tasks such as oil changes, filter replacements, fluid checks and top-offs, tire rotation, and general inspection.

Troubleshooting:

Step-by-step troubleshooting guides and flowcharts for diagnosing common and complex issues across all vehicle systems, with a strong emphasis on electrical system diagnostics.

Repair Overhaul:

Detailed instructions for the disassembly, repair, reassembly, and adjustment of virtually every component and system of the vehicle.

Diagnostics:

Procedures for checking system operation, reading diagnostic trouble codes (DTCs), and interpreting sensor data where applicable to specific models.

Specifications:

Provides essential technical specifications, torque values, clearances, fluid types and capacities, and electrical data crucial for accurate repairs.

Wiring Diagrams:

Comprehensive and detailed wiring diagrams for all electrical systems, facilitating accurate diagnosis and repair of electrical faults.

Depth:

This manual offers an in-depth technical resource suitable for professional technicians and skilled DIY enthusiasts. It covers everything from basic fluid checks and filter changes to complex engine overhauls, transmission rebuilds, and intricate electrical system troubleshooting.

📊 Manual Specifications

File Type:

PDF

Compatibility:

Compatible with all PC-based Windows operating systems and Mac.

Printability:

All pages are printable, allowing users to print the entire manual or specific sections as needed.

Binding:

Digital (PDF) - no physical binding. User can print and bind as desired.

Paper Type:

N/A (Digital Format)

Illustrations:

Includes detailed illustrations, drawings, and photos to guide through procedures. Features bold figure numbers for quick matching with instructions.

Instruction Format:

Numbered instructions for step-by-step guidance, with detailed substeps expanding on repair procedures.

Critical Information Highlight:

Notes, cautions, and warnings are integrated throughout each chapter to highlight critical information.

Navigation:

Numbered table of contents for quick and easy information retrieval.

Zoom Functionality:

Enlarged insets are utilized to help identify and examine parts in detail.

⚙️ Engine Specifications

Engine Options List:

4G92 (1.6L SOHC/DOHC), 4G93 (1.8L SOHC/DOHC, GDI), 4G93T (1.8L Turbocharged), 4G63T (2.0L Turbocharged - Evolution models)

Typical Horsepower Range:

80 hp (1.6L base) to 270+ hp (Evolution variants)

Typical Torque Range:

90 lb-ft (1.6L base) to 250+ lb-ft (Evolution variants)

Fuel Delivery:

Multi-Point Fuel Injection (MPI) standard on most models. Gasoline Direct Injection (GDI) available on select 4G93 engines. Turbocharged models utilize sophisticated fuel injection systems.

Cylinder Arrangement:

Inline-4

Valve Train:

SOHC (Single Overhead Camshaft) and DOHC (Double Overhead Camshaft), with some DOHC models featuring MIVEC (Mitsubishi Innovative Valve timing Electronic Control) in later iterations or specific markets. Turbocharged models typically feature 16 valves.

🔧 Transmission

Transmission Options List:

5-speed manual transmission, 4-speed automatic transmission

Optional Transmission Features:

Some performance variants (e.g., Lancer GSR) may have offered a 6-speed manual. Lancer Evolution models featured advanced all-wheel-drive systems (ACD, AYC).

All Wheel Drive:

Available on certain models, notably the Lancer Evolution series which featured sophisticated electronically controlled all-wheel-drive systems, Active Center Differential (ACD), and Active Yaw Control (AYC).

📐 Dimensions

Length Approx:

4300-4460 mm (169.3-175.6 inches) depending on body style and specific model.

Width Approx:

1690-1770 mm (66.5-69.7 inches) depending on specific model and trim.

Height Approx:

1400-1440 mm (55.1-56.7 inches) depending on body style.

Curb Weight Approx:

1050-1450 kg (2315-3197 lbs) depending on engine, transmission, and trim level.

Gross Vehicle Weight Rating:

Varies by model and configuration; refer to specific vehicle identification plate.

Trunk Capacity Approx:

Typically around 380-420 liters (13.4-14.8 cu ft) for sedan models. Wagon models would have more.

🛡️ Safety Features

Crash Test Results:

While specific ratings for the 1992-1996 Lancer in various global markets are diverse, contemporary crash test data from agencies like NHTSA and IIHS would be available for specific North American models. Generally, vehicles of this era offered moderate safety protection, with later models and Evolution variants incorporating more advanced safety features.

Active Safety Features:

Anti-lock Braking System (ABS) available on higher trims and performance models. Traction Control System (TCS) available on select higher-performance variants.

Passive Safety Features:

Front airbags for driver and passenger, three-point seat belts with pretensioners, side-impact door beams, crumple zones.

💡 Technology Features

Audio Systems:

Factory-installed radio/cassette players, often with CD player option on higher trims. Speakers integrated into door panels and rear parcel shelf. Later models may feature more advanced multi-speaker systems.

Instrument Panel:

Includes tachometer, speedometer, fuel gauge, coolant temperature gauge, and various warning lights. Higher trims may feature a more comprehensive gauge cluster.

Driver Assistance Features:

Limited by modern standards. Features like ABS and traction control were available on select models. Cruise control was also an option on many variants.

Connectivity Features:

Primarily analog systems. No factory-integrated Bluetooth or smartphone connectivity. Aftermarket head unit installation is common for modern connectivity.

Variable Valve Timing:

Some engines (e.g., 4G92 DOHC) may feature MIVEC (Mitsubishi Innovative Valve timing Electronic Control), enhancing both power and fuel efficiency.

Direct Injection:

Gasoline Direct Injection (GDI) was introduced on some 4G93 engines, offering improved fuel economy and performance.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first, depending on driving conditions and oil type. Consult manual for specific recommendations.

Air Filter Replacement:

Recommended every 15,000-30,000 miles (24,000-48,000 km) or annually, or more frequently in dusty conditions.

Spark Plug Replacement:

Intervals vary by spark plug type (copper, platinum, iridium), typically ranging from 30,000 to 100,000 miles. Consult manual for specific engine and plug type.

Timing Belt Replacement:

Crucial for interference engines (e.g., many 4G63T and some 4G93 engines). Recommended replacement interval typically between 60,000-100,000 miles (96,000-160,000 km). Failure to replace can cause severe engine damage.

Engine Oil Type:

API Service SG or higher, SAE 10W-30 or 10W-40 typically recommended. Viscosity may vary based on climate. Consult manual for precise specifications and capacities.

Coolant Type:

Ethylene glycol-based antifreeze. Typically a 50/50 mix with distilled water. Refer to manual for specific Mitsubishi coolant type or equivalent.

Transmission Fluid Automatic:

Mitsubishi DIA QUEEN ATF SP-II or equivalent. Capacity around 6-8 liters for a drain and fill. Refer to manual for exact specifications and procedures.

Transmission Fluid Manual:

API GL-4 or GL-5 gear oil, with SAE 75W-90 or 80W-90 viscosity commonly recommended. Capacity around 1.5-2.5 liters. Refer to manual.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid:

Dexron-II/III automatic transmission fluid or specific power steering fluid as per manual. Check reservoir for markings.

Engine Issues:

Premature wear of valve stem seals leading to oil consumption; potential for head gasket failure on higher-mileage engines; timing belt failure if not replaced on schedule (critical for interference engines); turbocharger issues on performance models (e.g., oil starvation, seal wear).

Transmission Issues:

Automatic transmission failure or rough shifting (often due to worn clutches or valve body issues); clutch wear on manual transmissions.

Suspension Issues:

Wear in bushings, ball joints, and strut mounts leading to clunking noises or poor handling; potential for strut leaks.

Electrical Issues:

Degradation of wiring harnesses (especially ground points); failure of power window motors, door lock actuators, and intermittent issues with sensors or control modules.

Corrosion:

Rust can be an issue on body panels, wheel arches, and underbody components, especially in areas exposed to salt and moisture. Check exhaust system components for rust.

📚 Vehicle History

Mitsubishi Motors Legacy:

Mitsubishi Motors has a long history in automotive manufacturing, known for producing reliable and often innovative vehicles across various segments. The company has a strong heritage in motorsport, particularly with its Lancer Evolution models.

Lancer Sixth Generation Civic:

The 1992-1996 Lancer represents the sixth generation (often designated as the CB/CD chassis). This generation saw significant styling updates and the introduction of new engine technologies, including GDI. It also marked the debut of the legendary Lancer Evolution III, IV, and V, solidifying its performance image.

Global Variants:

The Lancer was sold under numerous badges worldwide, including Colt Lancer, Dodge/Plymouth Colt, Chrysler Valiant Lancer, Chrysler Lancer, Eagle Summit, Hindustan Lancer, Soueast Lioncel, Mitsubishi Carisma (Europe), and Mitsubishi Mirage. This manual covers the core Mitsubishi Lancer platform applicable across many of these variants.

Manufacturing Locations:

Primarily manufactured in Japan, with production facilities and assembly plants in various countries depending on market. Notably, the Lancer Evolution models were produced in Japan.

Production Period:

1992-1996 for the specific models covered by this manual.

🏆 Awards & Recognition

Rally Heritage:

The Lancer platform, particularly the Evolution variants, is a multiple-time World Rally Championship (WRC) winner and a legend in motorsport, contributing significantly to the model's performance reputation.

General Reputation:

The Lancer was generally regarded as a reliable and capable compact car, offering good value for money. The Evolution models are considered performance benchmarks.