🏷️ Basic Information

Make:

Mitsubishi

Model:

Lancer

Year:

2005

Chassis Code:

CS

Platform:

Mitsubishi GS platform

👋 Introduction

Segment:

Compact car, affordable sporty sedan/hatchback

Competitors:

Honda Civic, Toyota Corolla, Ford Focus, Mazda3

Features:

Reliable powertrain options, engaging handling, available AWD, sporty styling (especially GTS trims), practical interior space

Audience:

DIY enthusiasts, independent repair shops, owners seeking detailed maintenance and repair information.

📋 Manual Details

Coverage:

Comprehensive service and repair for all major systems

Pages:

Estimated 2000+ pages (typical for comprehensive software manuals)

Type:

Official Service and Repair Manual Software

Language:

English

Format:

Software (digital, likely searchable PDF or proprietary application)

📖 Manual Coverage

Powertrain:

Engine mechanical (4G94, 4G63), fuel system, ignition system, exhaust system, cooling system, lubrication system

Transmission:

Manual transmission (KM222, KM224), Automatic transmission (V4A51, F4A42), Clutch system

Drivetrain:

Front-wheel drive, All-wheel drive (optional for some trims), Drive shafts, Differentials

Chassis:

Suspension (front MacPherson strut, rear multi-link), Steering system (power assisted rack and pinion), Brakes (front ventilated discs, rear discs/drums), Parking brake

Electrical:

Battery, charging system, starting system, lighting (headlamps, taillamps, interior), instrumentation, wipers, horn, power accessories (windows, locks, mirrors), audio system wiring

Body:

Body panels, doors, windows, locks, exterior trim, interior trim, seats, airbags, HVAC system, body sealing

Diagnostics:

On-Board Diagnostics (OBD-II), Diagnostic Trouble Codes (DTCs), troubleshooting flowcharts, diagnostic procedures for all major systems

Maintenance:

Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation

Repair:

Engine component repair and replacement (pistons, valves, timing belt/chain), transmission overhaul, suspension component replacement, brake system repair, electrical component diagnosis and replacement, body panel repair and alignment

Troubleshooting:

Systematic diagnosis of common and uncommon problems, fault isolation techniques, symptom-based troubleshooting guides

Specifications:

Torque specifications, clearances, fluid capacities, resistance values, diagnostic parameters

Depth:

Detailed technical information for professional technicians and advanced DIYers, including full engine teardowns, transmission rebuilds, and complex electrical diagnostics.

📊 Manual Specifications

File Format:

Digital Software (Searchable PDF or Proprietary Application)

Quality:

High-resolution diagrams, clear text, printable pages.

Binding:

N/A (Software)

Paper Type:

N/A (Software)

⚙️ Engine Specifications

Engine Code 1:

4G94

Engine Displacement 1:

2.0 Liters (1997 cc)

Engine Configuration 1:

Inline 4-cylinder, SOHC (or DOHC for specific models like GTS)

Horsepower 1:

120-135 hp @ 5500-6000 rpm (depending on tune and market)

Torque 1:

125-130 lb-ft @ 4000 rpm (depending on tune and market)

Engine Code 2:

4G63 (Naturally Aspirated for GTS, Turbocharged for Lancer Evolution variants not typically covered in standard Lancer manuals)

Engine Displacement 2:

2.4 Liters (2351 cc) for some markets/trims

Compression Ratio 4G94:

9.5:1

Redline 4G94:

Approximately 6500 rpm

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline, 87 octane (91 recommended for optimal performance)

Oil Type Capacity:

API SG or higher, SAE 5W-30 synthetic blend or full synthetic. Capacity approx. 4.5 quarts (4.2 Liters) with filter change.

Coolant Type:

Mitsubishi DiaQueen Super Long Life Coolant (Green) or equivalent ethylene glycol-based antifreeze.

🔧 Transmission

Type FWD:

5-speed Manual Transmission

Type AWD:

4-speed Automatic Transmission with Sportronic (manual shifting mode)

Type Automatic:

4-speed Automatic Transmission (F4A42)

Manual Gear Ratios Km222:

Typical ratios: 1st: 3.143, 2nd: 1.875, 3rd: 1.310, 4th: 1.000, 5th: 0.815, Reverse: 3.143, Final Drive: 4.105

Automatic Gear Ratios F4A42:

Typical ratios: 1st: 2.875, 2nd: 1.567, 3rd: 1.000, 4th: 0.696, Reverse: 2.224, Final Drive: 4.067

Manual Transmission Fluid:

API GL-4, SAE 75W-85 (or 75W-90)

Automatic Transmission Fluid:

Mitsubishi DiaQueen ATF-SPII or SP-III equivalent

📐 Dimensions

Length:

173.8 inches (4415 mm)

Width:

66.7 inches (1695 mm)

Height:

55.9 inches (1420 mm)

Wheelbase:

102.4 inches (2600 mm)

Track Width Front:

58.1 inches (1475 mm)

Track Width Rear:

57.5 inches (1460 mm)

Ground Clearance:

Approx. 5.5-6.0 inches (140-152 mm)

Curb Weight Approx:

2700 - 3000 lbs (1225 - 1360 kg) depending on trim and drivetrain

Gross Vehicle Weight Rating Gvwr:

Approx. 3700 lbs (1678 kg)

Trunk Volume:

Approx. 12.4 cu ft (351 Liters)

Wheel Bolt Pattern:

4x114.3 mm (4x4.5 inches)

Wheel Size Standard:

15 x 6.0 inches

Tire Size Standard:

P195/60R15

Wheel Size Optional Gts:

16 x 6.5 inches

Tire Size Optional Gts:

P205/50R16

🛡️ Safety Features

NHTSA Frontal Driver:

4 stars (for 2005 model year)

NHTSA Frontal Passenger:

4 stars (for 2005 model year)

NHTSA Side Driver:

5 stars (for 2005 model year)

NHTSA Side Passenger:

5 stars (for 2005 model year)

NHTSA Side Rear Passenger:

4 stars (for 2005 model year)

IIHS Frontal Offset:

Good (for 2005 model year)

ABS:

Standard on most trims, optional on base models

Traction Control:

Optional, often bundled with ABS or sport packages

Airbags Front:

Standard dual front airbags

Airbags Side:

Optional front side-impact airbags

Seatbelts:

3-point height-adjustable front seatbelts with pretensioners and load limiters; rear 3-point seatbelts

💡 Technology Features

Audio System:

Standard AM/FM/CD player, optional premium audio system with more speakers, cassette player in some base models.

Display:

Basic digital clock and radio display

Cruise Control:

Optional or standard on higher trims

Aux Input:

Not typically standard, may be an aftermarket addition

Remote Keyless Entry:

Optional on most trims

Power Accessories:

Power windows, power door locks, power mirrors standard on most trims except base models.

🔧 Maintenance

Oil Change Interval:

Every 3,750 miles (6,000 km) or 3 months for severe service, 7,500 miles (12,000 km) or 6 months for normal service.

Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed. Recommend replacement every 30,000 miles (48,000 km).

Spark Plug Replacement:

Platinum-tipped spark plugs: 75,000 miles (120,000 km)

Coolant Flush:

First flush at 60,000 miles (96,000 km) or 4 years, then every 30,000 miles (48,000 km) or 2 years thereafter.

Timing Belt Replacement:

60,000 miles (96,000 km) or 5 years (for 4G94 engine which uses a belt). Crucial for preventing catastrophic engine damage if it breaks.

Brake Fluid:

DOT 3 or DOT 4

Power Steering Fluid:

Dexron III or equivalent ATF

Washer Fluid:

Water-based windshield washer fluid

Engine:

Timing belt tensioner issues (on 4G94), occasional oil consumption, catalytic converter failure due to rich fuel mixture.

Transmission:

Automatic transmission solenoid issues leading to shifting problems, clutch wear on manual transmissions.

Suspension:

Worn front struts and rear shocks, premature wear of control arm bushings and sway bar links.

Electrical:

Alternator failure, power window motor failure, ABS sensor issues.

Body:

Rust on wheel arches and rocker panels in rust-belt regions, interior trim creaks and rattles.

📚 Vehicle History

Heritage:

Mitsubishi Motors has a long history in automotive manufacturing, known for rally-bred performance models like the Lancer Evolution.

Generation:

Seventh generation Lancer (CY/CZ/CS platform)

Design Period:

2000-2007 (This generation saw significant updates and facelifts within this period).

Manufacturing Plant:

Mizushima Plant, Kurashiki, Okayama, Japan; also assembled in various global locations.

🏆 Awards & Recognition

Certification:

NHTSA 5-Star Side Impact Safety Rating

Consumer Reports:

Generally rated average to above average for reliability in its class for its model year, with specific powertrain variants noted for better reliability.