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Mitsubishi Lancer 2000-2007 Service Repair Workshop Manual

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$16.99
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Generation: CS/CT (Eighth Generation) Codes Chassis Codes: CS1A, CS2A, CS3A, CS5A, CS6A, CS7A, CS8A, CT9A (Evolution variants) 👋 Introduction Market Position Category:...
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类型: Car
厂商:
斯库: 58751
Mitsubishi Lancer 2000-2007 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer
Generation:
CS/CT (Eighth Generation)
Codes
Chassis Codes:
CS1A, CS2A, CS3A, CS5A, CS6A, CS7A, CS8A, CT9A (Evolution variants)
👋 Introduction
Market Position
Category:
Compact Car / Sport Compact
Target Audience:
DIY enthusiasts, independent repair shops, owners seeking detailed maintenance and repair information.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Mazda3, Subaru Impreza.
Key Features
Vehicle Philosophy:
Known for its sporty handling, accessible pricing, and the availability of high-performance 'Ralliart' and 'Evolution' variants, offering a blend of practicality and performance.
Manual Value Proposition:
Provides comprehensive, factory-level data to enable owners and technicians to perform all necessary maintenance, repairs, and diagnostics accurately and efficiently.
📋 Manual Details
Coverage Areas
Covered Years:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Regions Covered:
Global (specific market variations may exist within the manual)
Page Count
Estimated Page Count:
Over 1500 pages (typical for comprehensive service manuals of this era)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnostics, fuel system, ignition system, emission control, cooling system, lubrication system, engine mechanicals (pistons, rings, crankshaft, camshafts, cylinder heads), engine control module (ECM) operation and diagnostics.
Transmission:
Manual and Automatic transmission overhaul, repair, diagnostics, clutch system, gear shift mechanisms, torque converter, transmission control module (TCM) operation and diagnostics.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differential, drive shafts, CV joints, propeller shafts, transfer case (if applicable).
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, stabilizer bars, bushings, wheel alignment specifications and procedures.
Brakes:
Front and rear brake systems (disc and drum), ABS (Anti-lock Braking System) diagnosis and repair, brake fluid specifications, master cylinder, brake lines, calipers, rotors, pads.
Steering:
Power steering system, steering rack, tie rod ends, steering column, wheel alignment procedures.
Electrical:
Wiring diagrams for all vehicle systems, starter motor, alternator, battery, lighting systems (headlights, taillights, interior), fuses and relays, instrument cluster, power windows, door locks, mirrors, wipers, horn.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, refrigerant handling, compressor, condenser, evaporator, blower motor, climate control panel.
Body:
Body panels, doors, hood, trunk, bumpers, glass, seals, interior trim, body repair procedures, chassis specifications.
Emissions:
Emission control systems, catalytic converter, oxygen sensors, EGR system, EVAP system, diagnostic trouble codes (DTCs) related to emissions.
Safety Systems:
Airbag system diagnosis and repair, seat belt mechanisms, SRS module.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, spark plug replacement, coolant flush, brake fluid flush, transmission fluid changes, timing belt/chain inspection and replacement (if applicable).
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon problems, symptom-based troubleshooting guides, diagnostic trouble code (DTC) interpretation and resolution.
Repair:
Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all major vehicle systems.
Diagnostics:
Engine and transmission diagnostics, ABS, SRS, and HVAC system diagnostics using OBD-II scan tools and manual methods.
Wiring Diagrams:
Comprehensive, system-specific wiring diagrams with component locations and wire color coding.
Technical Depth
Depth:
Comprehensive from basic maintenance and fluid checks to complete engine and transmission rebuilds, including electrical system diagnostics and bodywork.
Diagnostics Level:
Advanced, including fault code lookup, sensor data analysis, and component testing procedures.
Repair Level:
Full vehicle repair, including engine teardown, transmission overhaul, suspension and brake component replacement, and electrical component diagnosis.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text, allowing for quick keyword-based information retrieval.
Print Quality
Quality:
High resolution scans suitable for clear viewing and printing.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
4G1X (1.3L SOHC), 4G18 (1.6L SOHC), 4G93 (1.8L SOHC/DOHC), 4G63T (2.0L DOHC Turbocharged - Evolution models), 4G69 (2.4L SOHC MIVEC).
Performance
Horsepower Range:
Approximately 90 hp (1.3L) to 280 hp+ (2.0L Turbocharged Evolution).
Torque Range:
Approximately 115 Nm (1.3L) to 350+ Nm (2.0L Turbocharged Evolution).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-point injection (MPI).
Engine Mechanicals
Cylinder Block Material:
Aluminum Alloy
Cylinder Head Material:
Aluminum Alloy
Timing System
4G1/4G9 Series:
Timing Belt
4G63T:
Timing Belt
Ignition System
Type:
Distributorless Ignition System (DIS) with coil-on-plug technology for many variants.
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual Transmission
Optional
Optional Transmission Type:
4-speed or 5-speed Automatic Transmission (INVECS-II or INVECS-III)
Features
AWD Option:
Available on certain trims and standard on Evolution models (ACD - Active Center Differential, AYC - Active Yaw Control on some Evolution variants).
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (Check specific model/year for exact recommendation)
Automatic Transmission Fluid:
DiaQueen J3 or equivalent ATF (Check specific model/year for exact recommendation)
📐 Dimensions
Exterior
Length:
Approx. 4450 mm (175.2 inches)
Width:
Approx. 1770 mm (69.7 inches)
Height:
Approx. 1445 mm (56.9 inches)
Wheelbase
Wheelbase:
Approx. 2630 mm (103.5 inches)
Weights
Curb Weight:
Ranges from approx. 1150 kg to 1500+ kg depending on engine and drivetrain.
🛡️ Safety Features
Ratings
NHTSA Front Driver Impact:
Likely 4-star (check specific model year and trim for official ratings)
NHTSA Front Passenger Impact:
Likely 4-star (check specific model year and trim for official ratings)
Active Features
ABS:
Standard on most trims, optional on some base models.
Traction Control:
Available on higher trims and Evolution models.
Electronic Stability Control:
Available on later models and Evolution variants.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags and curtain airbags available on higher trims.
Seatbelts:
3-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM CD player with optional premium sound systems (e.g., Rockford Fosgate on higher trims).
Navigation:
Optional factory navigation system available on some higher-trim models.
Driver Assistance
Cruise Control:
Standard on most trims, optional on base models.
Connectivity
Power Features:
Power windows, power door locks, and power mirrors were standard or optional depending on trim level.
Lighting
Headlights:
Halogen headlights standard. HID (Xenon) headlights available on some higher-performance trims and Evolution models.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 5,000 miles or 6 months (whichever comes first), or 7,500 miles / 12 months for synthetic oil (refer to manual for specific engine/climate).
Air Cleaner Element:
Every 15,000 - 30,000 miles or 12-24 months, depending on driving conditions.
Spark Plugs:
Platinum: 60,000 - 100,000 miles. Iridium: 100,000+ miles (refer to manual for specific engine type).
Engine Coolant:
Initial change at 60,000 miles or 5 years, then every 30,000 miles or 2 years (refer to manual for specific coolant type).
Timing Belt:
Replace every 60,000 - 90,000 miles or 5-7 years (critical for 4G1/4G9/4G63 engines as failure can cause catastrophic engine damage).
Fluid Specifications
Engine Oil:
API SN/SP, ILSAC GF-5/GF-6. Viscosity: 5W-30 or 5W-40 recommended for most climates. Check manual for specific engine (e.g., 4G63T might have specific requirements).
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification).
Power Steering Fluid:
Dexron III ATF or equivalent power steering fluid (refer to manual).
Coolant:
Mitsubishi Super Long Life Coolant (Green) or equivalent HOAT (Hybrid Organic Acid Technology) antifreeze. Mix 50/50 with distilled water.
Known Issues
Engine Mounts:
Premature wear and cracking of engine mounts can lead to vibration and clunking noises.
Suspension Components:
Worn ball joints, tie rod ends, and bushings can cause steering looseness and premature tire wear.
Automatic Transmission:
Some models may experience harsh shifting or solenoid issues, particularly with higher mileage.
Rust:
Common for vehicles of this era, especially in areas with road salt, can affect wheel arches, rocker panels, and subframes.
Ignition Coils:
Coil-on-plug systems can sometimes develop failing ignition coils, leading to misfires.
📚 Vehicle History
Brand Heritage
Parent Company:
Mitsubishi Motors Corporation
Motorsport Legacy:
Significant heritage in rallying, particularly with the Lancer Evolution series (WRC championships).
Model Evolution
Eighth Generation Launch:
Introduced in 2000 for the 2001 model year (Japan), followed by global releases.
Design Philosophy:
More aggressive and angular styling compared to its predecessor, with a focus on aerodynamic efficiency and performance.
Production
Manufacturing Locations:
Primarily Japan (Mizushima Plant), with production also occurring in other countries for specific markets (e.g., Australia, Taiwan, China).
🏆 Awards & Recognition
Recognitions
Evolution Motorsport Acclaim:
The Lancer Evolution consistently received praise for its performance, handling, and rally-bred engineering, often outperforming more expensive sports cars.
Value Proposition:
The standard Lancer models were generally recognized for offering good value for money in the compact car segment.
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