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2000-2007 Mitsubishi Lancer Service Repair Workshop Manual Download PDF

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This manual covers the Lancer, specifically the eighth generation (chassis codes CS, CT) produced from 2000 to 2007. Known for its reliability, practical design, and often sporty handling, particularly in...
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2000-2007 Mitsubishi Lancer Service Repair Workshop Manual Download PDF2000-2007 Mitsubishi Lancer Service Repair Workshop Manual Download PDF2000-2007 Mitsubishi Lancer Service Repair Workshop Manual Download PDF2000-2007 Mitsubishi Lancer Service Repair Workshop Manual Download PDF
This manual covers the Lancer, specifically the eighth generation (chassis codes CS, CT) produced from 2000 to 2007. Known for its reliability, practical design, and often sporty handling, particularly in its GT variants, the Lancer offered a range of engine options from economical 1.3L to powerful turbocharged 2.0L variants, appealing to a broad spectrum of drivers. This generation provided a solid balance of affordability and performance, making it a competitive choice in the compact sedan and hatchback market. This comprehensive Factory Service Repair Workshop Manual, presented in English, provides in-depth, factory-accurate information essential for the maintenance, troubleshooting, and repair of your Lancer. It covers all major systems, including powertrain, drivetrain, chassis, and electrical components, detailing scheduled maintenance, diagnostic procedures, and repair instructions. With factory-level detail, this manual is an invaluable resource for owners and professional technicians alike, ensuring the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer
Generation Years:
2000-2007
Codes
Chassis Codes:
CS, CT (Generation 8)
👋 Introduction
Market Position
Segment:
Compact Sedan/Hatchback
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Mazda3, Ford Focus, Nissan Sentra
Key Features
Vehicle Strengths:
Reliability (generally), sporty handling (especially GT models), practicality, affordability
Manual Value Proposition:
Provides in-depth, factory-accurate information for all maintenance, troubleshooting, and repair tasks, saving time and money
📋 Manual Details
Coverage Areas
Primary Coverage:
North America, Europe, Global Markets
Page Count
Estimated Pages:
2000-3000+ (estimated for complete factory set)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Engine Management (ECI), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Turbocharger (if applicable)
Drivetrain:
Manual Transmission (W5M42, KM220), Automatic Transmission (F4A42, F4A51), All-Wheel Drive System (4WD/AWC - optional), Drive Axles, Differentials
Chassis:
Suspension (Front McPherson Strut, Rear Multi-Link), Steering System (Power Steering), Brakes (ABS, EBD), Wheels and Tires
Electrical:
Battery, Charging System, Starting System, Lighting System, Instrumentation, Wiper & Washer System, HVAC System Controls, Power Windows, Power Locks, Audio System, SRS (Airbag) System, Body Control Module (BCM), ECU Diagnostics
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Level Checks & Replacements, Filter Replacements, Spark Plug Replacement, Belt Inspection & Replacement
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Wiring Diagrams, Component Testing Procedures
Repair:
Engine Rebuilding, Transmission Overhaul, Suspension Component Replacement, Brake System Repairs, Electrical Component Replacement, Body Panel Repair
Special Procedures:
Timing Belt Replacement, Fuel Injector Cleaning & Replacement, Airbag System Service, ABS Bleeding, Wheel Alignment Procedures
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and experienced DIY enthusiasts
📊 Manual Specifications
File Format
File Type:
Searchable PDF
Print Quality
Quality:
High-resolution, clear text and diagrams
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
4G13 (1.3L SOHC I4), 4G15 (1.5L SOHC I4), 4G18 (1.6L SOHC I4), 4G94 (2.0L SOHC I4), 4G63 (2.0L DOHC Turbo I4 - GT/GTS models), 6A12 (2.0L V6 MIVEC - not widely available in all markets for this generation, but worth noting potential regional variants)
Performance
Horsepower Range:
Approx. 75-100 hp (1.3L-1.6L), 120-140 hp (2.0L SOHC), 270-280 hp (2.0L Turbocharged DOHC)
Torque Range:
Approx. 80-100 lb-ft (1.3L-1.6L), 130-140 lb-ft (2.0L SOHC), 250-260 lb-ft (2.0L Turbocharged DOHC)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Octane rating specified per market/engine)
Engine Management
ECM Type:
Proprietary Mitsubishi Electronic Control Unit (ECU)
Cooling System
Coolant Type:
Mitsubishi Super Long Life Coolant (DIA-3) or equivalent ethylene glycol-based coolant
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual Transmission
Optional
Optional Transmission:
4-Speed Automatic Transmission (INVECS-II)
Features
Awc System:
Optional Active Center Differential (ACD) and Active Yaw Control (AYC) on higher performance models (e.g., Evo variants, though this manual is for standard Lancer)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (refer to manual for specific PN)
Automatic Transmission Fluid:
Mitsubishi DiaQueen SKT (J2) or ATF-SP III (refer to manual for specific PN)
📐 Dimensions
Exterior
Wheelbase:
Approx. 2630 mm (103.5 in)
Length:
Approx. 4480 mm (176.4 in)
Width:
Approx. 1740 mm (68.5 in)
Height:
Approx. 1435 mm (56.5 in)
Weights
Curb Weight:
Approx. 1150-1350 kg (2535-2976 lbs) depending on engine and trim
Gross Vehicle Weight Rating:
Varies by model and configuration (refer to VIN plate)
Cargo
Trunk Capacity:
Approx. 0.38 m³ (13.4 cu ft) (sedan), varies for hatchback
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-Star (driver), 4-Star (passenger) for some configurations
IIHS Side Impact:
Acceptable to Good depending on specific test year and equipment
Active Features
Braking System:
Front Disc Brakes, Rear Drum or Disc Brakes. Optional ABS with EBD (Electronic Brakeforce Distribution)
Traction Control:
Optional Traction Control System (TCL) on some models
Passive Features
Airbags:
Driver and Passenger Front Airbags standard. Optional Side Airbags and Curtain Airbags on higher trims
Seatbelts:
Three-point seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with 4-6 speakers. Optional premium audio systems on higher trims.
Navigation:
Rarely offered, if at all, on base models. Aftermarket or dealer-installed options may exist.
Driver Assistance
Cruise Control:
Available on most models.
Parking Sensors:
Rarely offered from factory; aftermarket availability.
Connectivity
Auxiliary Input:
Not common on factory head units; aftermarket solutions available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions, severe driving may require more frequent changes)
Engine Oil Filter:
Replace with oil change. Example Part Number: MD342861
Air Filter:
Inspect every 7,500 miles, replace as needed (typically every 15,000-30,000 miles). Example Part Number: MR552956
Spark Plugs:
Replace every 60,000 miles (100,000 km) for standard plugs, or 100,000 miles (160,000 km) for iridium-tipped plugs (refer to specific engine/plug type).
Timing Belt:
Replace every 60,000-90,000 miles (100,000-150,000 km) or 5-7 years, whichever comes first, depending on engine (crucial for interference engines).
Fluid Specifications
Engine Oil:
API SG/SH/SJ/SL, ILSAC GF-2/GF-3. Viscosity: 5W-30 or 5W-40 recommended (refer to manual for ambient temperature ranges).
Engine Oil Capacity:
Approx. 4.0-4.5 liters (4.2-4.8 US quarts) with filter change (varies by engine)
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for specific requirement)
Power Steering Fluid:
Dexron III ATF or equivalent (refer to manual for specific PN)
Known Issues
Common Problems:
Ignition coil failure, oxygen sensor issues, catalytic converter degradation, minor electrical gremlins, transmission solenoid issues (automatic), rust on undercarriage/wheel arches, timing belt failure on 4G63/4G94 if not maintained.
Common Fixes:
Regular replacement of ignition coils and sensors, proper timing belt maintenance, rust prevention/treatment, regular transmission fluid service.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation (Japan)
Model Evolution
Generation Context:
This is the eighth generation (CJ/CK/CM/CN) of the Mitsubishi Lancer, introduced for the 2000 model year. It saw significant platform updates and design changes from its predecessor.
Production
Assembly Locations:
Japan, and various international assembly plants (e.g., Australia, South Africa, Taiwan)
Production Period:
2000-2007 (for this specific generation)
🏆 Awards & Recognition
Recognitions
Typical Reviews:
Often praised for value, reliability (for non-turbo models), and sporty driving dynamics, particularly in GT variants.
Ratings
Consumer Reports:
Variable ratings depending on model year and specific engine. Generally average to good reliability scores for non-turbo models.
Certifications
Emissions Compliance:
Designed to meet EPA and CARB emissions standards for respective model years and regions.
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