🏷️ Basic Information

Make:

Mitsubishi

Model:

Lancer

Product Type:

Workshop Manual

👋 Introduction

Vehicle Segment:

Compact/Small Family Car

Target Audience:

Budget-conscious buyers, enthusiasts seeking a reliable and sporty sedan or hatchback.

Key Competitors:

Honda Civic, Toyota Corolla, Mazda3, Subaru Impreza, Ford Focus, Chevrolet Cruze.

Sporty Design:

Known for its aggressive styling and sporty driving dynamics, particularly in Ralliart and high-performance Evolution variants.

Rally Heritage:

Strong association with motorsport, particularly the World Rally Championship (WRC), influencing its performance image.

Value Proposition:

Offers a compelling blend of features, performance, and affordability, especially in non-performance trims.

📋 Manual Details

Coverage Scope:

Comprehensive repair, maintenance, diagnostics, and troubleshooting for Mitsubishi Lancer vehicles.

Estimated Page Count:

1500+

Type:

Factory Service Manual

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Engine Mechanical:

Detailed procedures for engine assembly, disassembly, inspection, repair, and component replacement (e.g., pistons, rings, bearings, valves, camshafts, crankshafts).

Engine Management:

Diagnosis and repair of fuel injection, ignition systems, emission control systems, sensors, actuators, and ECU troubleshooting.

Transmission Manual:

Reassembly, disassembly, repair, and maintenance of manual transmissions, including clutch system diagnosis and replacement.

Transmission Automatic:

Detailed procedures for automatic transmission overhaul, repair, fluid changes, and electronic control unit (TCU) diagnosis.

Drivetrain:

Repair and maintenance of front-wheel drive (FWD) and all-wheel drive (AWD) systems, including driveshafts, CV joints, differentials, and transfer cases.

Suspension:

Front and rear suspension component inspection, repair, and replacement (e.g., struts, shocks, control arms, bushings, ball joints).

Steering:

Diagnosis and repair of power steering systems (hydraulic and electric), steering racks, tie rods, and steering column components.

Brakes:

Service procedures for hydraulic brake systems, ABS, EBD, brake calipers, rotors, pads, master cylinder, and brake lines.

Electrical System:

Comprehensive wiring diagrams, fuse box layouts, component testing, and repair of starter, alternator, battery, lighting, and accessory circuits.

HVAC:

Diagnosis and repair of heating, ventilation, and air conditioning (HVAC) systems, including refrigerant handling and component replacement.

Body And Interior:

Body panel repair, door mechanisms, interior trim removal and installation, seat adjustments, and safety restraint systems (SRS/airbags).

Diagnostics:

On-board diagnostics (OBD-II) procedures, fault code retrieval, interpretation, and common diagnostic trouble codes (DTCs) for various systems.

Preventive Maintenance:

Detailed steps for routine maintenance tasks such as oil changes, filter replacements, fluid checks, belt inspections, and spark plug replacement.

Troubleshooting Guides:

Systematic troubleshooting trees and diagnostic flowcharts for common vehicle problems and symptoms.

Repair Instructions:

Step-by-step instructions with diagrams for component removal, installation, and adjustment for all major vehicle systems.

Component Replacement:

Specific guidance on replacing parts such as brake pads, rotors, alternators, starters, fuel pumps, radiators, and suspension components.

Specifications And Tolerances:

Precise torque specifications, clearances, and diagnostic specifications for all mechanical and electrical components.

Special Tools:

Identification and usage of specialized tools required for specific repair and diagnostic procedures.

Depth Level:

In-depth, factory-level technical information suitable for professional technicians and experienced DIY mechanics.

Diagnostic Capability:

Advanced diagnostic procedures, including sensor data interpretation, actuator testing, and ECU reprogramming (where applicable).

Rebuild Procedures:

Detailed instructions for complete engine and transmission rebuilds, including part specifications and assembly sequences.

📊 Manual Specifications

Digital Format:

Searchable PDF with high-resolution diagrams and illustrations.

Illustration Quality:

Clear, detailed technical drawings, schematics, and photographs.

Binding:

N/A (Digital Format)

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Family:

4G series (e.g., 4G13, 4G15, 4G93) and 4B series (e.g., 4B10, 4B11, 4B12) and 6A series (e.g., 6A12, 6A13) for higher performance variants, and 4G63/4G64 for earlier generations and performance models.

Common Displacements:

1.3L, 1.5L, 1.6L, 1.8L, 2.0L, 2.4L

Engine Configurations:

Inline-4, V6 (less common for Lancer line, more in Galant or specific markets).

Horsepower Range:

Approximately 90 hp (1.3L) to over 290 hp (Lancer Evolution).

Torque Range:

Approximately 115 Nm (1.3L) to over 400 Nm (Lancer Evolution).

Fuel Delivery:

Electronic Fuel Injection (EFI), Multi-Point Fuel Injection (MPI).

Fuel Type:

Unleaded Gasoline (Octane rating varies by market and engine variant, typically 91 RON recommended for performance models).

Valvetrain:

SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) on some later models.

🔧 Transmission

Standard Transmission:

5-speed or 6-speed Manual Transmission (MT).

Optional Transmission:

4-speed or 6-speed Automatic Transmission (AT) or Continuously Variable Transmission (CVT) depending on generation and market.

AWD System:

Available S-AWC (Super All-Wheel Control) system on Lancer Evolution models, featuring active yaw control, active center differential, and two active rear differentials.

Clutch Type:

Single dry plate clutch for manual transmissions.

Manual Transmission Fluid:

API GL-4 or GL-5, viscosity 75W-85 or 75W-90 (refer to manual for specific model requirements).

Automatic Transmission Fluid:

Diamond SP-II or SP-III for older models, Diaqueen ATF J2 or equivalent for newer models (crucial to use correct type to avoid damage).

📐 Dimensions

Length:

Varies by generation and body style (e.g., approx. 4500-4600 mm for sedan).

Width:

Varies by generation and body style (e.g., approx. 1750-1800 mm).

Height:

Varies by generation and body style (e.g., approx. 1400-1450 mm).

Wheelbase:

Varies by generation (e.g., approx. 2630-2650 mm).

Seating Capacity:

5 passengers.

Trunk Volume:

Approximately 300-400 liters for sedan, slightly less for hatchback.

Curb Weight:

Approximately 1200-1500 kg, depending on engine and trim.

🛡️ Safety Features

NHTSA Ratings:

Mixed results across generations and testing years, with many models achieving 4 or 5 stars in frontal and side impact tests for certain years/models.

IIHS Ratings:

Varies by generation. Later models often performed well in moderate overlap front and side impact tests.

ABS:

Standard Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) on most models.

Traction Control:

Traction Control System (TCS) and Electronic Stability Control (ESC) standard on many later models.

AWD Control:

Advanced S-AWC system on Evolution models offering enhanced grip and handling.

Airbags:

Front airbags, side airbags, and curtain airbags standard on many models; advanced airbag systems available on higher trims.

Seatbelts:

Three-point seat belts with pretensioners and load limiters.

Body Structure:

Reinforced body structure with energy-absorbing crumple zones.

💡 Technology Features

Infotainment Systems:

Varies significantly by generation and trim. Base models may have basic AM/FM/CD players, while higher trims and later models feature touchscreen infotainment systems with navigation, Bluetooth, USB connectivity, and premium audio options (e.g., Rockford Fosgate).

Driver Assistance Features:

Available features include rearview camera, parking sensors, keyless entry and ignition, cruise control. Higher trims/later models may offer adaptive cruise control, forward collision mitigation, lane departure warning on specific packages.

Connectivity Options:

Bluetooth hands-free calling and audio streaming, USB ports for device charging and media playback.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type (synthetic recommended for best performance).

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.

Spark Plug Replacement:

Depends on spark plug type; typically 60,000-100,000 miles (96,000-160,000 km) for iridium or platinum plugs.

Timing Belt Replacement:

Crucial for non-interference engines; typically 60,000-90,000 miles (96,000-144,000 km) or 5-7 years. Interference engines require timely replacement to avoid catastrophic damage.

Engine Oil Capacity:

Varies by engine, typically 4.0-5.5 liters (4.2-5.8 US quarts).

Engine Oil Viscosity:

Commonly 5W-30, 5W-40, or 10W-30 depending on climate and specific engine model. Consult manual for exact specification (e.g., API SN or newer).

Coolant Type:

Long-life ethylene glycol-based coolant, typically pink or red (Mitsubishi Super Long Life Coolant or equivalent).

Brake Fluid Type:

DOT 3 or DOT 4 (check manual for specific requirement).

Engine Oil Consumption:

Some engine variants, particularly older ones, can exhibit higher oil consumption. Regular checks are recommended.

Suspension Components:

Wear on ball joints, control arm bushings, and struts can occur with high mileage, leading to knocking noises or poor handling.

Rusting:

Body panels, especially wheel arches, rocker panels, and rear quarter panels, can be susceptible to rust in areas with harsh climates or road salt.

Cv Axle Boots:

Torn CV axle boots can lead to premature wear and failure of the CV joints, often indicated by clicking noises during turns.

Automatic Transmission Issues:

Some older automatic transmissions may develop shifting problems or solenoid failures, often related to fluid degradation or wear.

Ignition Coils:

Coil-on-plug ignition systems can sometimes experience failures, leading to misfires and rough running.

📚 Vehicle History

Mitsubishi Motors History:

Part of Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a long history dating back to the early 20th century, known for its diverse product range and engineering prowess.

First Generation:

Introduced globally in the early 1970s as a subcompact/compact car.

Generations:

Multiple generations, with significant redesigns roughly every 5-7 years. Notable generations include the A70, Lancer EX (A170), Lancer Fiore (A140), Lancer (C10, C60), Lancer CB/CC, Lancer CE, Lancer CG/CK, Lancer CS/CT, and the final generation Lancer (CY/CZ).

Performance Variants:

The Lancer Evolution (Lancer Evo) is a high-performance variant based on the Lancer chassis, renowned for its turbocharged engines, advanced AWD systems, and rally homologation roots.

Production Period:

1973 - 2017 (global production ceased for most markets, but continued in some regions).

Manufacturing Locations:

Primarily Japan, but also manufactured in various global plants including the USA (for North American market), Taiwan, China, and others.

🏆 Awards & Recognition

Specific Awards:

While the standard Lancer has received moderate reviews, the Lancer Evolution variants have garnered significant acclaim from automotive journalists and enthusiasts for their performance, handling, and rally-inspired technology, often appearing on 'best performance car' lists.

Consumer Reports:

Consumer Reports ratings for the standard Lancer have historically been mixed, often citing average predicted reliability and performance compared to segment leaders. However, specific model years and powertrain combinations can vary.

Manufacturing Standards:

Manufactured under ISO 9001 and IATF 16949 quality management systems, reflecting adherence to stringent automotive industry standards.