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Mitsubishi Lancer 2008-2010 Workshop Repair Service Manual

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The Mitsubishi Lancer, ninth generation (CY/CZ), produced from 2008 to 2010, offers a compelling blend of sporty design and practical utility. Available as both a sedan (CY chassis) and a...
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Mitsubishi Lancer 2008-2010 Workshop Repair Service ManualMitsubishi Lancer 2008-2010 Workshop Repair Service ManualMitsubishi Lancer 2008-2010 Workshop Repair Service ManualMitsubishi Lancer 2008-2010 Workshop Repair Service Manual
The Mitsubishi Lancer, ninth generation (CY/CZ), produced from 2008 to 2010, offers a compelling blend of sporty design and practical utility. Available as both a sedan (CY chassis) and a versatile Sportback (CZ chassis), the Lancer lineup catered to a wide range of drivers, from daily commuters to performance enthusiasts with models like the GTS, Ralliart, and the iconic Lancer Evolution. Its engineering quality is highlighted by its robust chassis, responsive handling, and, particularly in the Evolution variant, a powerful turbocharged engine and advanced All-Wheel Control (AWC) system. The Lancer's strengths lie in its dynamic driving characteristics, practical interior space, and the availability of advanced safety features, making it a competitive choice in the compact car segment. This comprehensive workshop repair service manual is designed to be an indispensable resource for maintaining and repairing all 2008-2010 Mitsubishi Lancer models. It covers every aspect of the vehicle, including detailed procedures for engine mechanicals, powertrain systems, chassis and suspension, brakes, and electrical systems. The manual provides step-by-step instructions for routine maintenance, diagnostics, troubleshooting, and complete component overhauls, ensuring optimal performance and longevity. With clear explanations, technical specifications, torque values, and diagnostic trouble code interpretations, this manual empowers owners, technicians, and mechanics to confidently service and repair their Lancer, from basic fluid changes to complex system repairs.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer
Model Generation:
Ninth Generation (CY/CZ)
Model Years Covered:
2008, 2009, 2010
Codes
Chassis Code:
CY (sedan), CZ (sportback)
👋 Introduction
Market Position
Market Segment:
Compact/Compact Sport Sedan and Hatchback
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Subaru Impreza, Mazda3, Ford Focus
Key Features
Vehicle Strengths:
Sporty handling (especially GTS and Ralliart), available All-Wheel Control (AWC) for Ralliart, strong performance from the Lancer Evolution variant, practical Sportback option
Manual Value Proposition:
Provides in-depth technical knowledge essential for DIY repairs, professional servicing, and understanding vehicle systems, leading to cost savings and optimized vehicle performance.
📋 Manual Details
Coverage Areas
Primary Coverage:
All 2008-2010 Mitsubishi Lancer models and engine variants
Specific Trims Covered:
ES, DE, GTS, Ralliart, Evolution (potentially separate sections or detailed for common components)
Page Count
Estimated Page Count:
Over 2000 pages (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication, cooling, fuel, exhaust, engine management (ECM), ignition, starting, charging systems
Transmission Drivetrain:
Manual transmission, automatic transmission (including INVECS-III), clutch, transfer case, drive shafts, differentials, AWD system (for applicable models)
Chassis Suspension:
Front suspension (MacPherson struts), rear suspension (multi-link), steering system, power steering, wheel alignment specifications
Brakes:
Front and rear brakes (disc), ABS, EBD, brake fluid specifications, bleeding procedures, parking brake
Electrical Electronic:
Battery, starter, alternator, lighting systems, instrument cluster, power windows, power locks, mirrors, wipers, horn, fuse box layouts, wiring diagrams, diagnostic trouble codes (DTCs), body control module (BCM), audio system
HVAC:
Air conditioning system, heater, ventilation, climate control
Body Interior:
Body panels, doors, hood, trunk, bumpers, interior trim, seating, airbags, seat belts
Procedures Included
Maintenance:
Oil change, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement, belt inspection and replacement
Diagnostics Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults, symptom-based troubleshooting trees, DTC interpretation
Repair Rebuild:
Engine overhaul, transmission overhaul, brake caliper replacement, suspension component replacement, timing belt/chain replacement (if applicable), electrical component repair
Assembly Disassembly:
Detailed instructions for removing and installing major components and sub-assemblies
Specifications Tolerances:
Torque specifications for all fasteners, engine clearances, diagnostic test values
Technical Depth
Depth Of Coverage:
Comprehensive; covers everything from basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics and component-level repair
Diagnostic Tools:
Information on using MUT-III (Mitsubishi Under Vehicle Information System) or equivalent OBD-II scanners for diagnostics
📊 Manual Specifications
File Format
File Format Details:
Searchable PDF with high-resolution diagrams and text, optimized for digital viewing and printing
Print Quality
Print Quality:
High-resolution, suitable for clear printing of diagrams and text
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options 2008-2010:
2.0L 4G94, 2.4L 4B12, 2.0L 4B11T (Evolution)
Engine Code 2.0L Non Turbo:
4G94 (early 2008 models, less common in later years)
Engine Code 2.4L Mivec:
4B12
Engine Code 2.0L Turbo Mivec:
4B11T (Lancer Evolution)
Performance
2.0L 4G94 Power:
Approx. 120-130 hp
2.4L 4B12 Power:
Approx. 168-170 hp
2.0L 4B11T Power:
Approx. 291 hp (GSR) / 295 hp (MR) for Evolution X
2.4L 4B12 Torque:
Approx. 162 lb-ft
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
87 Octane (4G94, 4B12), 91 Octane or higher (4B11T)
Engine Management
ECU Type:
ECU (Engine Control Unit) with OBD-II diagnostics
🔧 Transmission
Standard
Transmission Options:
5-speed Manual, 4-speed INVECS-III Sport Mode Automatic (non-turbo models)
Optional
Transmission Options High Performance:
6-speed Twin Clutch SST (Sport Shift Transmission) for Evolution MR and Ralliart
Features
Automatic Transmission Features:
INVECS-III with intelligent shifting patterns and manual override
All Wheel Drive System:
All-Wheel Control (AWC) system on Ralliart and Evolution models with Active Center Differential (ACD) and Super AYC (Active Yaw Control) on Evolution
📐 Dimensions
Exterior
Length:
Approx. 176.0 - 180.0 inches (depending on model/trim)
Width:
Approx. 69.4 inches
Height:
Approx. 58.3 inches
Wheelbase:
Approx. 104.5 inches
Cargo
Trunk Volume Sedan:
Approx. 14.5 cu ft
Cargo Volume Sportback:
Approx. 11.6 cu ft (rear seats up)
Weights
Curb Weight:
Approx. 2,900 - 3,400 lbs (depending on model/engine/drivetrain)
Gross Vehicle Weight Rating:
Approx. 4,000 - 4,500 lbs
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
5-Star (2008-2010 models, typical)
IIHS Side Impact Rating:
Good (2008-2010 models, typical)
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA), Traction Control System (TCS), Electronic Stability Control (ESC/ASC - Active Stability Control)
Passive Features
Passive Safety Features:
Advanced front airbags, front side impact airbags, side curtain airbags (standard on most trims), active front head restraints, pretensioner seatbelts
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Infotainment Options:
Rockford-Fosgate premium audio system (optional on higher trims), touchscreen navigation systems, Bluetooth hands-free calling and audio streaming.
Driver Assistance
Driver Assistance Features:
Cruise control, rain-sensing wipers (optional), automatic climate control, keyless entry and ignition.
Connectivity
Connectivity Features:
USB input for audio, auxiliary audio jack.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 6-12 months, depending on driving conditions and oil type used. Refer to manual for specific recommendations.
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Platinum/Iridium plugs typically last 60,000-100,000 miles. Manual specifies exact type and interval.
Transmission Fluid Change:
Automatic: 30,000-60,000 miles. Manual: 60,000-100,000 miles. Varies by fluid type and usage. Clutch SST fluid changes are critical and more frequent.
Fluid Specifications
Engine Oil Type And Capacity:
API SN/SP, ILSAC GF-5 or higher. 0W-20 or 5W-30 recommended for 4B12. Capacity approx. 4.5-5.0 quarts. Manual provides exact specifications.
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based antifreeze/coolant (pink/red color). Capacity approx. 6.0-7.0 quarts.
Brake Fluid Type:
DOT 3 or DOT 4 (check cap/reservoir for specific requirement).
Power Steering Fluid:
Refer to manual; often specific Mitsubishi fluid or ATF Dexron III compatible.
Known Issues
Common Wear Items:
Front control arm bushings, rear sway bar links, O2 sensors, spark plugs, brake pads/rotors.
Transmission Specifics:
SST transmission in Ralliart/Evo MR can be sensitive to fluid quality and maintenance. Some reports of AC compressor issues.
Engine Specifics:
4B12 can be prone to oil consumption if not maintained. Timing chain is used, generally reliable. 4B11T requires diligent maintenance.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors History:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a long history in motorsports and innovation.
Model Evolution
Lancer Lineage:
The Lancer is a global compact car that has been produced since 1973. The 2008-2010 models represent the ninth generation (CY/CZ), a significant redesign with a more aggressive styling and platform shared with the Outlander SUV.
Introduction Of Evolution Variant:
The Lancer Evolution, a high-performance variant derived from rallying, achieved legendary status and was available in this generation as the Evolution X.
Production
Production Locations:
Primarily Japan, but also assembled in other global markets.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Numerous awards from NHTSA and IIHS for safety performance during these model years, reflecting strong structural integrity and airbag systems.
Performance Recognition:
Lancer Evolution consistently recognized as a benchmark in affordable performance and rally-inspired driving dynamics.
Certifications
Emissions Compliance:
Certified to meet relevant EPA and CARB emissions standards for the model years.
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