🏷️ Basic Information

Make:

Mitsubishi

Model:

Lancer

Model Generation:

CS/CT/ES Series (Eighth Generation)

Model Years Covered:

2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007

Chassis Codes:

CS2A, CS5A, CS6A, CS6W

👋 Introduction

Segment:

Compact sedan, known for its value, sporty driving dynamics (especially in higher trims), and reliability. Competed in a crowded segment.

Key Competitors:

Honda Civic, Toyota Corolla, Mazda3, Ford Focus, Nissan Sentra, Hyundai Elantra.

Design Philosophy:

Often characterized by sharp, angular styling for its era, good chassis balance, and a focus on driver engagement, particularly in the later years with models like the GTS.

Value Proposition:

Offered a compelling blend of features, performance, and price, making it an attractive option for budget-conscious buyers seeking a practical and engaging vehicle.

📋 Manual Details

Primary Markets:

North America, Europe, Asia, Australia

Regional Variants Covered:

Includes specifications for North American (e.g., ES, LS, GTS) and potentially some international market variants, though primary focus is common global platforms.

Estimated Pages:

1500-2000+ (typical for comprehensive factory workshop manuals)

Type:

Workshop Service Repair Manual

Purpose:

Diagnosis, repair, maintenance, and overhaul of the vehicle.

Language:

English

Format:

Digital (likely PDF, potentially image-based for older scans)

📖 Manual Coverage

Powertrain:

Engine mechanical (assembly, disassembly, inspection), fuel system, ignition system, cooling system, lubrication system, exhaust system, emissions control.

Transmission:

Manual Transmission (MT) and Automatic Transmission (AT) - Overhaul, repair, diagnosis, fluid specifications, shift control systems.

Drivetrain:

Front-wheel drive (FWD) axle shafts, differential components, driveshafts, drive axles, CV joints.

Suspension:

Front and rear suspension systems (struts, shock absorbers, control arms, bushings, sway bars), alignment specifications.

Steering:

Power steering system (pump, rack and pinion, fluid), steering column, wheel alignment.

Brakes:

Front and rear disc brakes, brake calipers, rotors, pads, hydraulic system, ABS (Anti-lock Braking System) components and diagnosis.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams (schematics).

Body And Interior:

Body panels, doors, windows, locks, mirrors, seats, dashboard, trim components, HVAC (Heating, Ventilation, and Air Conditioning) system.

Body Electrical:

Power windows, power locks, mirrors, wipers, horn, security system, interior lighting.

Climate Control:

HVAC system components, refrigerant, operation, diagnosis, and repair of A/C compressor, condenser, evaporator, blower motor, and controls.

Safety Systems:

Airbag system (SRS - Supplemental Restraint System) components, diagnosis, and safety precautions. ABS system.

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, lubrication points.

Repair:

Engine overhaul, transmission repair, brake caliper replacement, suspension component replacement, electrical component troubleshooting and replacement, body panel repair.

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs) and their meanings, symptom-based diagnosis, electrical circuit testing.

Assembly Disassembly:

Detailed step-by-step instructions for removing and reinstalling virtually all major components and sub-assemblies.

Tightening Torques:

Specific torque values for critical fasteners and bolts throughout the vehicle.

Depth:

Comprehensive factory-level detail, suitable for professional technicians and advanced DIYers. Covers everything from routine maintenance to complete engine and transmission rebuilds.

📊 Manual Specifications

Digital Format:

Likely PDF with searchable text, indexed chapters, and high-resolution diagrams. May include interactive features if from a reputable digital source.

Diagram Clarity:

High-quality, clear, and precise technical illustrations and diagrams for component identification and assembly guidance.

Physical Manual Binding:

If printed: Spiral-bound or perfect-bound for ease of use and durability in a workshop environment.

Physical Manual Paper:

If printed: High-quality, durable paper stock to withstand repeated use in a garage or shop.

Coverage Scope:

100% complete and intact as stated, covering all factory service procedures and specifications for the specified years and models.

⚙️ Engine Specifications

Engine Code Common:

4G94 (2.0L SOHC)

Engine Displacement 2.0L:

1997 cc

Engine Configuration 2.0L:

Inline 4-cylinder

Bore X Stroke 2.0L:

86.0 mm x 86.0 mm

Compression Ratio 2.0L:

9.5:1 (typical)

Horsepower 2.0L:

120-135 hp @ 5500-6000 rpm (varies by market and specific tune)

Torque 2.0L:

130-135 lb-ft @ 3500-4000 rpm (varies by market and specific tune)

Engine Code Optional 1:

4G63 (2.4L SOHC - less common in base Lancer, more in related models/trims)

Engine Displacement 2.4L:

2351 cc

Horsepower 2.4L:

Approx. 160 hp (if equipped)

Engine Code Performance:

4G63T (2.0L DOHC Turbocharged - for Evolution variants, not standard Lancer)

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline, 87 octane recommended (91 octane for performance variants)

ECU Type:

Engine Control Unit (ECU) with OBD-II (On-Board Diagnostics II) compliance.

🔧 Transmission

Transmission Type Standard:

5-speed Manual Transmission (MT)

Transmission Type Optional:

4-speed Automatic Transmission (AT) with Electronically Controlled Transmission (ECT) and Overdrive.

AWD Availability:

Generally Front-Wheel Drive (FWD). All-Wheel Drive (AWD) was primarily reserved for the Lancer Evolution models, not standard Lancer variants covered by this manual.

Manual Transmission Fluid:

API GL-4 or GL-5, SAE 75W-90 gear oil (check manual for exact specification, e.g., Mitsubishi Diaqueen LSD Gear Oil)

Automatic Transmission Fluid:

Mitsubishi Diaqueen ATF SP-III or equivalent DEXRON-III compatible fluid.

📐 Dimensions

Length:

Approx. 4470 mm (176.0 in)

Width:

Approx. 1740 mm (68.5 in)

Height:

Approx. 1445 mm (56.9 in)

Wheelbase:

Approx. 2630 mm (103.5 in)

Ground Clearance:

Approx. 150-160 mm (5.9-6.3 in)

Curb Weight:

Approx. 1250-1350 kg (2755-2976 lbs) depending on trim and transmission

Gross Vehicle Weight Rating:

Varies by configuration, typically around 1700-1800 kg

Trunk Volume:

Approx. 350-390 liters (12.4-13.8 cu ft)

Wheel Bolt Pattern:

4x114.3 mm (4-lug)

Standard Tire Size:

205/60R15, 205/55R16, or 215/45R17 depending on trim level.

Standard Wheel Size:

15-inch, 16-inch, or 17-inch alloy or steel wheels.

🛡️ Safety Features

NHTSA Front Impact Driver:

Good (for models tested around this period, refer to specific year and testing)

NHTSA Front Impact Passenger:

Good (for models tested around this period, refer to specific year and testing)

IIHS Frontal Offset:

Acceptable or Good (depending on testing year and specific Lancer generation assessment)

ABS:

Standard on most trims, Anti-lock Braking System.

Ebrd:

Electronic Brake-force Distribution (often integrated with ABS).

Airbags Front:

Driver and front passenger airbags (SRS).

Airbags Side:

Optional or standard side-impact airbags (curtain and/or torso) on higher trims or later years.

Seatbelts:

3-point seatbelts with pretensioners for front occupants, 3-point seatbelts for rear occupants.

💡 Technology Features

Audio System:

Standard AM/FM/CD player, with optional premium audio systems (e.g., Rockford Fosgate) available on higher trims. May include cassette player on base models.

Display:

Basic digital display for radio, clock, and trip computer. No advanced touchscreen infotainment systems typical of modern vehicles.

Cruise Control:

Available on most trims, typically speed-sensitive cruise control.

Traction Control:

Optional or standard on higher trims and performance models.

Aux Input:

Rarely present on base models; auxiliary input jacks or USB ports were not standard for this era. Bluetooth connectivity was not available.

Headlights:

Halogen projector or reflector headlights. HID (High-Intensity Discharge) lighting was generally reserved for performance variants or later model years globally.

🔧 Maintenance

Engine Oil Change Interval:

Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 to 12 months, whichever comes first. Consult manual for specific mileage based on driving conditions.

Oil Filter Replacement:

With every oil change.

Engine Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on inspection.

Cabin Air Filter Replacement:

Every 15,000 to 30,000 miles (24,000 to 48,000 km) or annually.

Coolant Replacement Interval:

Initial flush at 60,000 miles (96,000 km) or 4 years, then every 30,000 miles (48,000 km) or 2 years thereafter.

Brake Fluid Replacement:

Every 2 to 3 years or 30,000 miles (48,000 km).

Timing Belt Replacement:

60,000 miles (96,000 km) or 4 years for models with 4G94 (2.0L) engine. Crucial to adhere to this to prevent catastrophic engine damage. The 4G63 variants might have different intervals.

Engine Oil Specification:

API SJ or SL, SAE 5W-30 is commonly recommended. Check manual for specific viscosity grade based on ambient temperature.

Coolant Type:

Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Mitsubishi Super Long Life Coolant (SLLC) is often specified.

Power Steering Fluid:

Dexron-III or equivalent ATF.

Engine Mounts:

Worn engine and transmission mounts leading to increased vibration and noise, especially noticeable at idle.

Oil Leaks:

Potential for oil leaks from valve cover gaskets or oil pan gaskets, particularly on higher-mileage vehicles.

Exhaust Manifold:

Cracking of the exhaust manifold, particularly the 2.0L 4G94 engine, leading to exhaust leaks and ticking noises.

Suspension Components:

Wear in control arm bushings, ball joints, and sway bar links, resulting in clunking noises or poor handling.

Automatic Transmission:

Some reports of premature failure or hesitation in the 4-speed automatic transmission, often related to fluid degradation or valve body issues.

Climate Control:

HVAC blower motor issues or AC system leaks/performance degradation.

📚 Vehicle History

Manufacturer:

Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer.

Lancerevo Connection:

While this manual covers the standard Lancer, it's important to note its heritage is closely tied to the highly successful Lancer Evolution (Evo) rally homologation specials, which often shared basic chassis architecture but featured vastly different powertrains and performance enhancements.

Manufacturing Locations:

Primarily produced in Japan (Mizushima Plant) and also assembled in various global locations, including the United States (Illinois) for the North American market.

🏆 Awards & Recognition

Safety Awards:

Achieved good safety ratings in crash tests from organizations like IIHS and NHTSA for its time, reflecting a solid chassis and airbag deployment.

Performance Reputation:

The standard Lancer often received praise for its handling and ride quality, particularly when compared to some direct competitors, hinting at the chassis's potential that was fully realized in the Lancer Evolution.