🏷️ Basic Information

Make:

Mitsubishi

Model:

Lancer Evolution V (Evo 5)

Production Years:

1998-1999

Chassis Codes:

CP9A

Engine Code Primary:

4G63T

Transmission Code Primary:

F5M51 (5-speed manual)

👋 Introduction

Segment:

Performance Rally Homologation Special / Sport Compact

Target Audience:

Enthusiasts, tuners, professional mechanics, collectors

Key Rivals:

Subaru Impreza WRX STI, Ford Escort RS Cosworth, Toyota Celica GT-Four

Vehicle Focus:

All-wheel drive, turbocharged performance, rally-bred handling, aggressive aerodynamics.

Manual Value:

Essential resource for maintaining and repairing one of the most iconic performance sedans.

📋 Manual Details

Primary Focus:

Mechanical, Electrical, Bodywork, Maintenance, Repair

Included Systems:

Engine, Fuel System, Cooling System, Exhaust System, Clutch, Transmission, Drivetrain (Front/Rear Differentials, Transfer Case), Suspension (Front/Rear), Steering, Brakes, Electrical System, HVAC, Body Panels, Interior Trim, Audio System, Security System

Estimated Pages:

800+

Type:

Factory Service Manual (FSM) / Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Detailed disassembly, inspection, and assembly of 4G63T engine components including block, crankshaft, connecting rods, pistons, cylinder head, camshafts, valvetrain.

Engine Management:

Wiring diagrams, sensor locations and specifications, ECU diagnosis, ignition system, fuel injection system troubleshooting.

Transmission Drivetrain:

F5M51 manual transmission overhaul, clutch system service, transfer case and rear differential inspection and repair, AWD system diagnostics.

Suspension Steering:

Front and rear suspension component replacement and alignment procedures, steering rack and power steering system service.

Braking System:

Brake component replacement (discs, pads, calipers), ABS system diagnosis and repair, brake fluid specifications and bleeding procedures.

Electrical System:

Comprehensive wiring diagrams, fuse and relay locations, starter, alternator, lighting system troubleshooting, power windows, mirrors, and central locking service.

HVAC System:

Air conditioning system diagnosis, refrigerant handling (where applicable by year), heater core and blower motor service.

Body Exterior:

Panel removal and installation, door, hood, trunk, and bumper service, glass replacement procedures.

Body Interior:

Dashboard, seats, door panels, and trim component removal and installation.

Maintenance:

Oil changes, filter replacements, spark plug service, coolant flushes, brake pad/disc replacement, timing belt replacement (critical for 4G63T).

Troubleshooting:

Diagnostic flowcharts for common and specific issues across all major systems, error code interpretation.

Repair Rebuild:

Detailed step-by-step instructions for engine, transmission, differential, turbocharger, and other major component overhauls.

Diagnostics:

On-board diagnostics (OBD-I/II where applicable), specific sensor testing, electrical continuity and resistance checks.

Specifications Torque:

All critical torque specifications for engine, chassis, and drivetrain fasteners.

Adjustments:

Engine idle speed, clutch pedal free play, parking brake adjustment.

Depth:

Comprehensive, covering everything from basic fluid checks to complete engine and drivetrain rebuilds.

Diagnostic Detail:

Advanced diagnostic procedures, including electrical testing with multimeter and oscilloscope references.

Component Diagrams:

Detailed exploded views and part diagrams for most components.

📊 Manual Specifications

Format:

PDF

Searchable:

Likely (dependent on OCR quality of original scan)

Quality:

Good to Excellent (typical for factory scans)

Printable:

Yes, designed for printing by sections or in full.

Recommendation:

Spiral binding recommended for workshop use.

Recommendation:

Heavy-duty paper for workshop durability.

⚙️ Engine Specifications

Engine Code:

4G63T

Engine Type:

Inline-4, DOHC, 16-valve, Turbocharged and Intercooled

Displacement:

1997 cc (2.0 Liters)

Horsepower Ps:

280 PS (at 6,500 rpm, JDM spec)

Torque Nm:

330 Nm (at 3,000 rpm, JDM spec)

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

8.5:1

Fuel Delivery:

Electronic Fuel Injection (EFI) with Sequential Injection

Fuel Type:

Unleaded Gasoline (Octane rating typically 95 RON or higher recommended)

Type:

Mitsubishi TD05H-16G (or similar variant)

Type:

Front-mounted Air-to-Air Intercooler

🔧 Transmission

Type:

5-speed Manual (F5M51)

Type:

None (Manual transmission was standard)

Drivetrain:

All-Wheel Drive (AWD) with Active Yaw Control (AYC)

Gear Ratios Primary:

Specific ratios detailed in the manual, typically close-ratio for performance.

Transmission Fluid Spec:

Refer to manual for specific gear oil type and viscosity (e.g., API GL-4/GL-5).

📐 Dimensions

Length:

Approx. 4,350 mm

Width:

Approx. 1,770 mm

Height:

Approx. 1,415 mm

Wheelbase:

Approx. 2,635 mm

Track Width Front:

Approx. 1,500 mm

Track Width Rear:

Approx. 1,505 mm

Curb Weight Kg:

Approx. 1,360 kg

Gross Vehicle Weight Kg:

Refer to manual or vehicle placard

Wheel Size:

17 inches (standard)

Tire Size Standard:

225/45R17

Bolt Pattern:

5x114.3 mm (5x4.5 inches)

🛡️ Safety Features

Crash Test Results:

NHTSA/IIHS ratings for this specific era may be limited; focus is on structural integrity and driver control.

AWD System:

Advanced All-Wheel Drive with Driver-Selectable Modes (Tarmac, Gravel, Snow)

Ayc System:

Active Yaw Control for enhanced cornering stability and torque vectoring.

ABS:

Anti-lock Braking System

Airbags:

Driver and Front Passenger Airbags

Seatbelts:

3-point Inertia Reel Seatbelts with Pre-tensioners

Body Structure:

Reinforced unibody construction for chassis rigidity and occupant protection.

💡 Technology Features

Audio System:

Factory AM/FM/Cassette/CD player, speakers. Many owners upgrade.

Instrumentation:

Comprehensive gauge cluster including boost gauge, tachometer, speedometer, fuel, coolant temp, oil pressure.

Traction Control:

No dedicated electronic traction control system beyond the AWD and AYC differentials.

Original Connectivity:

Basic; no integrated Bluetooth or navigation from factory.

🔧 Maintenance

Oil Change:

Typically 5,000-7,500 km or 3-6 months (dependent on driving conditions; refer to manual for exact recommendation).

Timing Belt Replacement:

Critical: Recommended every 80,000 - 100,000 km or 5-7 years. Failure can cause catastrophic engine damage.

Coolant Flush:

Every 2 years or 40,000 km.

Spark Plugs:

Refer to manual for specific type and interval (e.g., platinum or iridium plugs).

Engine Oil Type:

Refer to manual for viscosity (e.g., 10W-30, 10W-40, 20W-50 depending on climate and use). High-performance synthetic recommended.

Coolant Type:

Ethylene Glycol based coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent).

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual for confirmation).

Power Steering Fluid:

Refer to manual for specification (often ATF or specific power steering fluid).

Engine:

Connecting rod bearing failure (especially on modified engines), turbocharger wear, rear main seal leaks, head gasket issues (less common than later models but possible).

Ayc System:

AYC pump failure, accumulator leaks, electrical issues with the AYC controller.

Rust:

Common areas include strut towers, rear quarter panels, rocker panels, and floor pans.

Electrical:

Corrosion on grounds, aging wiring harness components, intermittent issues with power windows or door locks.

Turbocharger:

Seal failure leading to oil consumption or smoke, wastegate actuator issues.

📚 Vehicle History

Motorsport Connection:

Developed from Mitsubishi's successful WRC Lancer Evolution lineage.

Evo V Significance:

Marked significant chassis and aerodynamic improvements, wider track, and larger wheels over Evo IV. Featured unique front bumper with larger air intakes and fog lights.

Manufacturing Location:

Japan

Production Volume:

Limited; exact numbers vary but are considered relatively scarce compared to mainstream vehicles.

🏆 Awards & Recognition

Motorsport Achievements:

Directly linked to Mitsubishi's WRC success, a halo vehicle for performance.

Enthusiast Recognition:

Widely regarded as one of the most significant and desirable 'modern' rally homologation cars.