Mitsubushi LANCER EVO 8 Workshop Repair Manual All ModelS COVERED

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VIII Model Code: CT9A Product Name: Mitsubishi Lancer Evolution VIII Workshop Repair Manual Product Description: Workshop Service Repair Manual - Instant...

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标签: Car LANCER EVO 8 Mitsubishi Mitsubushi

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution VIII

Model Code:

Product Name:

Mitsubishi Lancer Evolution VIII Workshop Repair Manual

Product Description:

Workshop Service Repair Manual - Instant Download. Contains all technical information for proper repairs across all models.

Codes

Chassis Code Family:

👋 Introduction

Market Position

Segment:

Performance Compact Sedan / Rally Homologation Special

Target Audience:

Enthusiasts, performance drivers, motorsport participants, DIY mechanics, professional workshops.

Competitive Analysis

Key Competitors:

Subaru Impreza WRX STI, Mitsubishi Lancer Evolution VII/IX, Ford Focus RS, Honda Civic Type R (FN2/FK8), Volkswagen Golf R.

Key Features

Powertrain Advancements:

Legendary 4G63T engine, Twin-Scroll Turbocharger, advanced AWD systems (ACD/AYC).

Rally Heritage:

Directly derived from Mitsubishi's WRC (World Rally Championship) winning lineage.

Performance Focus:

Aggressive styling, aerodynamic enhancements, performance-oriented suspension and braking.

📋 Manual Details

Coverage Areas

Model Variants Covered:

All Lancer Evolution VIII models, including GSR, MR, RS, and special editions (e.g., VIII RS-II, VIII MR RS).

Market Coverage:

Global (Japan, North America, Europe, etc.)

Page Count

Estimated Page Count:

1000+ pages (typical for a comprehensive workshop manual)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital (Instant Download, typically PDF)

📖 Manual Coverage

Systems Covered

Engine:

4G63T engine (including turbocharger system, cooling, lubrication, fuel injection, ignition, emissions control).

Transmission:

6-speed manual transmission (AYC/ACD integration), clutch system, driveline components.

Suspension Steering:

MacPherson strut front, multi-link rear suspension, power steering system, Active Yaw Control (AYC), Active Center Differential (ACD).

Brakes:

Front Brembo 4-piston calipers, rear Brembo 2-piston calipers, ABS, EBD.

Electrical:

Full vehicle wiring diagrams, fuse box layouts, lighting, starting and charging system, instrument cluster, ECUs, sensors.

Body Chassis:

Body repair, interior trim, exterior components, chassis structural components, noise insulation.

HVAC:

Heating, ventilation, and air conditioning system diagnosis and repair.

Diagnostics:

On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs) and troubleshooting procedures.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement.

Repair:

Engine overhaul, transmission rebuild, suspension component replacement, brake system servicing, electrical component repair.

Troubleshooting:

Systematic diagnostic procedures for common and complex issues, symptom-based troubleshooting.

Installation Adjustment:

Component installation and adjustment, including timing belt, turbocharger, ACD controller, and suspension alignment.

Technical Depth

Depth:

Comprehensive, covering from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics.

Detail Level:

Step-by-step instructions, torque specifications, special tool requirements, diagnostic flowcharts.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Searchable text for quick information retrieval.

Print Quality

Print Readability:

High-resolution, designed for clear printing.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

4G63T

Configuration:

Inline 4-cylinder, DOHC, 16-valve, turbocharged

Displacement:

1997 cc (2.0 Liters)

Bore X Stroke:

85.0 mm x 88.0 mm

Performance

Horsepower Ps Jp Spec:

280 PS @ 6500 rpm

Horsepower Ps Export Spec:

271 PS @ 6500 rpm (approx. 267 hp)

Torque Nm Jp Spec:

343 Nm @ 3500 rpm

Torque Nm Export Spec:

339 Nm @ 3500 rpm (approx. 250 lb-ft)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (RON 96 or higher recommended)

Turbocharger:

Mitsubishi TD05H-16G (or similar Twin-Scroll)

Intercooler:

Air-to-air front-mounted intercooler

🔧 Transmission

Standard

Type:

6-speed Manual Transmission

Optional

Type:

None (Manual only for Evo VIII)

Features

Drivetrain:

All-Wheel Drive (AWD) with Active Center Differential (ACD) and Active Yaw Control (AYC - rear differential on most models).

Clutch:

Hydraulically operated, single-plate dry clutch

📐 Dimensions

Exterior

Length:

4435 mm (174.6 in)

Width:

1770 mm (69.7 in)

Height:

1440 mm (56.7 in)

Wheelbase:

2625 mm (103.3 in)

Front Track:

1500 mm (59.1 in)

Rear Track:

1495 mm (58.9 in)

Weights

Curb Weight Kg:

1400-1450 kg (approx. 3086-3197 lbs)

Gross Weight Kg:

1700 kg (approx. 3748 lbs)

Cargo

Trunk Volume Liters:

430 Liters (approx.)

🛡️ Safety Features

Ratings

NHTSA Crash Test Rating:

Not specifically rated by NHTSA as a standalone model, but typical for its era and class (Good in front/side impact tests of similar era vehicles).

Active Features

Traction Control:

Standard (part of ACD system and engine management)

Electronic Stability Control:

Not typically equipped as standard on all models. Some markets/trims might have.

Antilock Brakes:

Standard (4-wheel ABS)

Brake Force Distribution:

Electronic Brake-force Distribution (EBD)

Passive Features

Airbags:

Driver and front passenger airbags (standard). Side airbags optional on some trims.

Seatbelts:

3-point ELR seatbelts with pretensioners and load limiters.

Body Structure:

Reinforced chassis and body structure for enhanced crashworthiness.

💡 Technology Features

Infotainment

Head Unit:

Factory fitted AM/FM/CD player with digital display. Aftermarket head units common.

Audio System:

Standard speaker system. Bose premium audio optional on some trims.

Driver Assistance

Active Aero:

Large rear wing, front splitter, and aerodynamic undertray for downforce.

Performance Display:

G-meter and boost gauge often included in center console or instrument cluster.

Connectivity

Bluetooth:

Not standard. Available as aftermarket or through specific dealer-installed options/kits.

Usb Port:

Not standard.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions.

Oil Filter Replacement:

At every oil change.

Air Filter Replacement:

Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on inspection.

Spark Plug Replacement:

Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type (copper, platinum, iridium).

Timing Belt Replacement:

Every 60,000 - 100,000 miles (96,000 - 160,000 km) or 7-10 years. Crucial due to interference engine design.

Coolant Flush:

Every 30,000 - 50,000 miles (48,000 - 80,000 km) or 2-3 years.

Fluid Specifications

Engine Oil Type:

API SG or SH, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on climate).

Engine Oil Capacity Liters:

4.5 Liters (4.8 US Quarts) with filter change.

Transmission Fluid Type:

API GL-4 or GL-5, SAE 75W-90 (Hypoid gear oil). Specific Mitsubishi fluids recommended.

Transmission Fluid Capacity Liters:

2.2 Liters (approx. 2.3 US Quarts).

Transfer Case Fluid Type:

API GL-4 or GL-5, SAE 75W-90 (Hypoid gear oil). Specific Mitsubishi fluids recommended.

Transfer Case Fluid Capacity Liters:

0.5 Liters (approx. 0.5 US Quarts).

Rear Differential Fluid Type:

API GL-5, SAE 80W-90 or 75W-90 (Hypoid gear oil with limited slip additive if equipped with AYC/VLSD).

Rear Differential Fluid Capacity Liters:

1.3 Liters (approx. 1.4 US Quarts).

Coolant Type:

Ethylene Glycol based, Mitsubishi DiaQueen Super Long Life Coolant (or equivalent).

Coolant Capacity Liters:

7.0 Liters (approx. 7.4 US Quarts).

Known Issues

Engine Wear:

Piston ring wear, connecting rod bearing failures at high mileage or with aggressive tuning. Head gasket failures are also noted, especially with modifications.

Acd Pump Failure:

The Active Center Differential (ACD) pump can fail due to age or corrosion, leading to AWD system warning lights.

Rust:

Common areas include wheel arches, sill panels, and strut towers, particularly in regions with road salt.

Turbocharger Issues:

Bearing failure or oil seal leaks on the turbocharger, often due to lack of oil changes or poor quality oil.

Clutch Wear:

Clutch wear is accelerated by aggressive driving or track use.

📚 Vehicle History

Brand Heritage

Manufacturer:

Mitsubishi Motors Corporation

Rally Legacy:

Successor to iconic rally cars, building on the Lancer platform's motorsport success.

Model Evolution

Predecessor:

Mitsubishi Lancer Evolution VII (CT9A)

Successor:

Mitsubishi Lancer Evolution IX (CT9A)

Introduction Year:

Production

Production Years:

2003-2005

Manufacturing Plant:

Mizushima Plant, Kurashiki, Okayama, Japan

🏆 Awards & Recognition

Recognitions

Automotive Press Awards:

Consistently lauded by automotive journalists for its performance, handling, and AWD system. Often featured in 'Best Performance Cars' lists.

Motorsport Success:

Direct lineage from WRC championship-winning cars, translating track-bred technology to the road.

Ratings

General Perception:

Widely considered one of the most iconic and capable rally homologation specials of its era.