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Mitsubishi Lancer EVO 9 Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX (Evo 9) Generation: CT9A Production Years: 2005-2007 Codes Chassis Code: CT9A 👋 Introduction Market Position Segment: Performance Sedan / Rally...
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Mitsubishi Lancer EVO 9 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution IX (Evo 9)
Generation:
CT9A
Production Years:
2005-2007
Codes
Chassis Code:
CT9A
👋 Introduction
Market Position
Segment:
Performance Sedan / Rally Homologation Special
Reputation:
Legendary, highly sought-after performance vehicle, homologation special for rally racing
Competitive Analysis
Key Competitors:
Subaru Impreza WRX STI, Ford Focus RS, Honda Civic Type R (FN2/FD2), Volkswagen Golf R
Key Features
Engine:
Iconic 4G63T MIVEC turbocharged engine, renowned for its robustness and tuning potential.
Drivetrain:
Advanced All-Wheel Drive (AWD) system with Active Center Differential (ACD) and Super Active Yaw Control (S-AYC) for superior traction and handling.
Brakes:
High-performance Brembo braking system for exceptional stopping power.
Aerodynamics:
Aggressive styling with a functional rear wing, front splitter, and aggressive body kit for enhanced downforce and cooling.
Suspension:
Performance-tuned suspension for razor-sharp handling and track-day capability.
📋 Manual Details
Coverage Areas
Languages:
English
Trim Levels Covered:
GSR, RS, MR, Wagon (specific markets)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Official Factory Service Manual / Repair Manual
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
4G63T MIVEC Turbocharged Inline-4 Engine
Transmission:
6-speed Manual (GSR, RS, MR), 5-speed Automatic (Wagon variants)
Drivetrain:
All-Wheel Drive (AWD) with Active Center Differential (ACD), Super Active Yaw Control (S-AYC)
Suspension:
Front: MacPherson Struts, Rear: Multi-link Independent
Brakes:
Front: Brembo 4-piston calipers, Rear: Brembo 2-piston calipers, ABS
Electrical:
ECU, wiring diagrams, sensors, ignition, charging, lighting, accessories
Body And Chassis:
Frame, body panels, doors, interior trim, glass, bumpers
Heating Ventilation Air Conditioning:
HVAC system operation, diagnosis, and repair
Fuel System:
Fuel pump, injectors, lines, tank, fuel pressure regulator
Cooling System:
Radiator, thermostat, water pump, coolant hoses
Exhaust System:
Exhaust manifold, catalytic converter, muffler
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups
Repair:
Component removal, installation, and overhaul procedures for all major systems
Troubleshooting:
Diagnostic flowcharts, symptom analysis, code interpretation
Diagnostics:
OBD-II diagnosis, sensor testing, electrical circuit testing
Engine Rebuild:
Detailed procedures for engine disassembly, inspection, and reassembly
Transmission Overhaul:
Procedures for clutch replacement, gearbox repair, and fluid service
Suspension Alignment:
Wheel alignment specifications and procedures
Brake Service:
Pad and rotor replacement, caliper service, bleeding procedures
Electrical Diagnostics:
Wiring harness repair, component testing, ECU troubleshooting
Bodywork Repair:
Panel replacement, dent repair, rust remediation techniques
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds and advanced diagnostics)
Detail Level:
Factory specifications, tolerances, torque values, special tool requirements
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Print Readability:
High resolution, clear diagrams and text for printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T MIVEC
Configuration:
Inline-4, DOHC, 16-valve, Turbocharged with Intercooler
Displacement:
2.0 Liters (1997 cc)
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
8.8:1
Performance
Horsepower Ps:
280 PS @ 6500 rpm (JDM/European spec), ~276 hp @ 6500 rpm (USDM spec)
Torque Nm:
392 Nm @ 3500 rpm (JDM/European spec), ~379 Nm @ 3500 rpm (USDM spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with sequential injection
Fuel Type:
Unleaded gasoline (premium octane recommended)
Turbocharger:
Mitsubishi TD05HR-16G (or similar variant) twin-scroll turbocharger with air-to-air intercooler
Engine Management
ECU Type:
Engine Control Unit (ECU) with integrated MIVEC control
🔧 Transmission
Standard
Type:
6-speed Manual
Optional
Type:
5-speed Automatic (Primarily for Lancer Evolution IX Wagon variants)
Features
Clutch:
Hydraulically actuated, multi-plate clutch (for 6-speed manual)
Gear Ratios:
Specific gear ratios available in the manual for each model variant (GSR, RS, MR).
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 synthetic gear oil (refer to manual for exact specification and capacity)
Transfer Case Fluid:
API GL-5, SAE 75W-90 synthetic gear oil (refer to manual for exact specification and capacity)
Rear Differential Fluid:
API GL-5, SAE 75W-90 synthetic gear oil (refer to manual for exact specification and capacity)
📐 Dimensions
Exterior
Length Mm:
4490 mm (approx.)
Width Mm:
1770 mm (approx.)
Height Mm:
1415 mm (approx.)
Wheelbase Mm:
2635 mm (approx.)
Track Width Front Mm:
1500 mm (approx.)
Track Width Rear Mm:
1505 mm (approx.)
Ground Clearance Mm:
135 mm (approx.)
Weights
Curb Weight Kg:
1460 - 1500 kg (depending on trim)
Gross Vehicle Weight Kg:
Approx. 1900 kg
Wheel Bolt Pattern:
5 x 114.3 mm
Wheel Size:
17 x 8.0J (standard), 17 x 8.5J (optional/MR)
Tire Size:
235/45R17 (standard), 235/40R18 (optional/MR)
🛡️ Safety Features
Ratings
Fiat Safety Rating:
Refer to specific market test results (e.g., JNCAP, Euro NCAP). Generally received good ratings for its class and era.
Active Features
ABS:
Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD)
Acd:
Active Center Differential (ACD) with driver-selectable modes (Tarmac, Gravel, Snow)
Sayc:
Super Active Yaw Control (S-AYC) on specific models (e.g., MR), enhances cornering stability
Traction Control:
Active Traction Control (ATC) system
Passive Features
Airbags:
Driver and front passenger airbags, side airbags (optional on some trims)
Seatbelts:
3-point ELR seatbelts with pre-tensioners and force limiters
Chassis Structure:
Reinforced chassis and body structure for enhanced impact protection
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD audio system, some models featured premium Rockford Fosgate audio systems.
Display:
Basic digital climate control display, auxiliary gauges (e.g., boost pressure, oil pressure/temperature on some variants).
Driver Assistance
AWD System:
Advanced AWD with ACD and S-AYC offers significant driver assistance in varying conditions.
Connectivity
Standard Features:
Limited by era; typically lacked modern connectivity like Bluetooth or USB ports as standard.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 km or 6 months, whichever comes first (severe driving may require more frequent changes)
Oil Filter Replacement:
At every engine oil change
Air Filter Replacement:
Every 30,000 km or 24 months
Spark Plug Replacement:
Every 60,000 km (refer to manual for correct plug type and gap)
Timing Belt Replacement:
Every 90,000 km or 6 years (critical component, refer to manual for procedure)
Coolant Flush:
Every 45,000 km or 36 months
Fluid Specifications
Engine Oil:
SAE 10W-30 or 10W-40 synthetic or semi-synthetic API SN/SM or ACEA A3/B4 (refer to manual for specific viscosity and API service category)
Engine Oil Capacity:
4.5 Liters (with filter change)
Coolant:
Mitsubishi Dia Queen Super Long Life Coolant (Green) or equivalent ethylene glycol-based coolant
Brake Fluid:
DOT 3 or DOT 4 premium brake fluid
Power Steering Fluid:
Dexron III ATF or equivalent
Known Issues
Engine:
Connecting rod failure (especially when modified or abused), turbocharger wear, head gasket failure.
Drivetrain:
ACD pump failure, differential wear, manual transmission synchro issues (high mileage/hard use).
Electrical:
Idle Air Control (IAC) valve issues, failing fuel pump.
Suspension:
Worn bushings, premature shock absorber wear.
📚 Vehicle History
Brand Heritage
Brand:
Mitsubishi Motors Corporation
Motorsport Legacy:
Deep roots in World Rally Championship (WRC) with numerous victories and championships, forming the basis for the Lancer Evolution series.
Model Evolution
Lineage:
Sixth generation of the Lancer Evolution, building upon the success and technology of its predecessors.
Distinction From Evo 8:
Introduced the MIVEC (Mitsubishi Innovative Valve timing Electronic Control) system for improved performance and efficiency, updated turbocharger, larger intercooler, revised ACD/AYC, and aesthetic styling updates.
Production
Manufacturing Location:
Japan
Production Volume:
Limited production numbers, making it a collectible vehicle.
🏆 Awards & Recognition
Recognitions
Motorsport Titles:
While the Evo 9 itself was not a direct WRC competitor, its underlying technology and the Lancer Evolution lineage are built on numerous WRC championships.
Performance Reviews:
Consistently praised by automotive journalists for its exceptional handling, braking, and performance for its price point. Often considered one of the benchmark performance sedans of its era.
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