Mitsubishi Lancer EVO 9 Complete Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Common Name: Lancer EVO 9 Product Type: Workshop Service Repair Manual Codes Platform Code: CT9A 👋 Introduction Market Position Positioning:...

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution IX

Common Name:

Lancer EVO 9

Product Type:

Workshop Service Repair Manual

Codes

Platform Code:

👋 Introduction

Market Position

Positioning:

Iconic rally homologation special, enthusiast-focused performance sedan

Competitive Analysis

Key Competitors:

Subaru Impreza WRX STI, Subaru Legacy GT, Ford Focus RS, Volkswagen Golf R

Key Features

Performance Focus:

Engineered for performance driving and motorsport applications

Advanced Drivetrain:

Features Active Center Differential (ACD) and Active Yaw Control (AYC/Super AYC)

Legendary Engine:

4G63T MIVEC engine known for its robustness and tuning potential

Billet Quality:

Manual is a factory document providing authorized procedures and specifications

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete vehicle service and repair

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Factory Service Manual (FSM)

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Yes (4G63, 4G63T MIVEC)

Engine Electrical:

Yes (ECU, sensors, ignition, starting)

Fuel System:

Yes (injection, pumps, injectors, lines)

Transmission:

Yes (Manual 5-speed, Manual 6-speed GSR)

Drivetrain:

Yes (AYC, ACD, Super AYC, transfer case, differentials)

Suspension:

Yes (front MacPherson strut, rear multi-link)

Steering:

Yes (power assisted rack and pinion)

Brakes:

Yes (Brembo front calipers, ABS, EBD)

Electrical System:

Yes (lighting, charging, battery, wiring diagrams)

Body And Chassis:

Yes (frame, panels, doors, glass)

HVAC:

Yes (heating, ventilation, air conditioning)

Interior Trim:

Yes (seats, dashboard, consoles)

Diagnostics:

Yes (OBD-II, fault codes, troubleshooting flowcharts)

Procedures Included

Preventative Maintenance:

Yes (oil changes, filter replacements, spark plugs)

Scheduled Maintenance:

Yes (timing belt, coolant flushes, brake fluid)

Engine Rebuild:

Yes (disassembly, inspection, assembly, torque specs)

Transmission Overhaul:

Yes (gearbox repair, clutch service)

Suspension Repair:

Yes (strut replacement, bushing service)

Brake System Service:

Yes (pad/rotor replacement, bleeding)

Electrical Diagnostics And Repair:

Yes (wiring harness repair, component testing)

Bodywork And Paint:

Yes (minor repairs, panel alignment)

HVAC System Repair:

Yes (compressor, condenser, evaporator service)

Troubleshooting Guides:

Yes (diagnostic charts for common faults)

Special Tools Required:

Yes (lists specific Mitsubishi tools)

Technical Depth

Depth:

Comprehensive (from basic maintenance to full engine/transmission rebuilds)

📊 Manual Specifications

File Format

File Type:

Print Quality

Image Resolution:

High (suitable for printing)

Binding Type

Binding:

N/A (Downloadable)

Paper Type

Paper Quality:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Code:

4G63T MIVEC

Engine Type:

Inline 4-cylinder, turbocharged, DOHC, 16-valve

Displacement:

2.0 Liters (1997 cc)

Performance

Horsepower:

286 hp @ 6500 rpm (JDM/European spec)

Torque:

289 lb-ft @ 3500 rpm (JDM/European spec)

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

8.8:1

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Sequential Multipoint Injection

Turbocharger:

Mitsubishi TD05HR-16G (or similar variant)

Recommended Fuel:

Premium Unleaded Gasoline (91+ octane)

🔧 Transmission

Standard

Transmission Type:

6-speed manual (GSR models)

Optional

Transmission Type:

5-speed manual (non-GSR RS models)

Features

Drivetrain Layout:

All-Wheel Drive (AWD)

Transfer Case:

Integral type

Acd System:

Active Center Differential (electronically controlled)

Ayc System:

Active Yaw Control / Super AYC (on GSR models)

📐 Dimensions

Exterior

Length:

approx. 4490 mm

Width:

approx. 1770 mm

Height:

approx. 1415 mm

Wheelbase:

approx. 2630 mm

Weights

Curb Weight:

approx. 1400-1450 kg (depending on trim)

🛡️ Safety Features

Ratings

Crash Test Standards:

NHTSA, IIHS (data varies by market and year of testing)

Active Features

Yes (Anti-lock Braking System)

Yes (Electronic Brakeforce Distribution)

Yes (Active Center Differential for enhanced traction)

Yes (Active Yaw Control for improved cornering)

Passive Features

Airbags:

Driver and front passenger airbags (standard)

Seatbelts:

Three-point retractable seatbelts with pre-tensioners

Body Structure:

Reinforced RISE (Reinforced Impact Safety Evolution) body structure

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player with optional Rockford Fosgate audio system

Display:

Basic LCD display for audio and climate control

Driver Assistance

Traction Control:

Yes (integrated with AYC/ACD)

Stability Control:

No (ESP/ESC not standard on most models)

Connectivity

Usb Port:

No (pre-USB era)

Bluetooth:

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000 miles or 6 months (whichever comes first)

Air Filter Replacement:

Every 15,000 miles or 12 months

Spark Plug Replacement:

Every 30,000-60,000 miles (depending on plug type)

Timing Belt Replacement:

Every 60,000 miles or 5 years (critical item)

Fluid Specifications

Engine Oil Capacity:

4.5 Liters (4.8 US Quarts) with filter change

Engine Oil Type:

5W-30 or 10W-30 Synthetic (API SN or higher, ILSAC GF-5 or higher)

Coolant Type:

Mitsubishi DiaQueen Super Long Life Coolant (or equivalent ethylene glycol-based)

Transmission Fluid Type 6Mt:

DIA QUEEN SUPER MULTI GEAR OIL (or equivalent GL-4 rated)

Transfer Case Fluid Type:

DIA QUEEN SUPER MULTI GEAR OIL (or equivalent GL-4 rated)

Rear Differential Fluid Type:

DIA QUEEN SUPER MULTI GEAR OIL (or equivalent GL-5 rated)

Known Issues

Headgasket Failures:

Potential issue on heavily modified or abused engines due to increased cylinder pressure.

Acd Pump Failure:

ACD hydraulic pump can fail over time, affecting AWD system performance.

Clutch Wear:

High-performance nature can lead to faster clutch wear with aggressive driving.

Rear Wheel Bearing Wear:

Can be susceptible to premature wear due to AWD system loads.

📚 Vehicle History

Brand Heritage

Rally Legacy:

Direct descendant of Mitsubishi's WRC-winning Lancer Evolution lineage

Model Evolution

Eighth Generation:

The Lancer Evolution IX is the final iteration of the CT9A chassis, built upon the VIII generation.

Mivec Introduction:

Introduction of MIVEC (Mitsubishi Innovative Valve timing Electronic Control) on the 4G63 engine for improved power delivery and efficiency.

Production

Production Years:

2005-2007

Manufacturing Plant:

Mizushima Plant, Kurashiki, Okayama, Japan

🏆 Awards & Recognition

Recognitions

Motorsport Dominance:

Extensive rally and circuit racing heritage, forming the basis for its road-going models.

Enthusiast Appreciation:

Widely regarded as one of the greatest performance cars of its era by automotive journalists and enthusiasts.